Flame Retardant Masterbatch for PS Foam
| HS Code | 636319 |
| Flame Retardancy Level | High |
| Melting Point | Specific value (e.g., X °C) |
| Thermal Stability | Good |
| Compatibility With Ps Foam | Excellent |
| Dispersion Ability | High |
| Mechanical Property Impact | Minimal |
| Color | Typical color (e.g., white) |
| Odor | Low odor |
| Chemical Resistance | Good |
| Processing Temperature Range | Range (e.g., X - Y °C) |
As an accredited Flame Retardant Masterbatch for PS Foam factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | PS Foam Flame Retardant Masterbatch: 25 - kg bags for secure chemical packaging. |
| Storage | The "Flame Retardant Masterbatch for PS Foam" should be stored in a cool, dry place away from direct sunlight and heat sources. Keep it in a well - ventilated area to prevent moisture absorption. Store in original packaging to avoid contamination. The recommended storage temperature is around 5 - 35°C to maintain its stability and performance. |
| Shipping | Flame Retardant Masterbatch for PS Foam is shipped in sealed, moisture - resistant containers. Shipment adheres to strict chemical transport regulations, ensuring safe transit by land, sea, or air. |
Competitive Flame Retardant Masterbatch for PS Foam prices that fit your budget—flexible terms and customized quotes for every order.
For samples, pricing, or more information, please call us at +8615380400285 or mail to sales2@liwei-chem.com.
We will respond to you as soon as possible.
Tel: +8615380400285
Email: sales2@liwei-chem.com
Historical Development
Looking back to the beginning, the use of PS foam has flourished in the world. However, it is flammable and often causes disasters. At the beginning, the process was not perfected, and the flame retardant performance was limited. Later craftsmen began to make flame retardant masterbatches through scientific research, which were used in PS foam. At first, halogen compounds were the main ones, which had many odors and environmental disadvantages. Then phosphorus and nitrogen masterbatches coexisted, and the performance was gradually improved, which not only guaranteed the nature of the material, but also was environmentally friendly and non-toxic. In recent years, nanotechnology has been incorporated into it, and the microstructure has been optimized, and the flame retardant effect has been doubled. Countries have gradually tightened flame retardant standards, which has promoted the rapid development of masterbatch technology. Today, flame retardant masterbatches have been widely used in various fields, with both safety and environmental protection,
Product Overview
This product is a special flame retardant masterbatch for expanded polystyrene. It selects high-quality flame retardants and carriers and is compounded by scientific process. The color is pure, the particles are uniform, and it is easy to disperse in PS resin. Its temperature is stable, and it can slowly release active elements when exposed to high temperature, inhibit combustion, and release less smoke. It does not damage the mechanical strength of the raw material, but also ensures that the foam structure is delicate and tough. It is used in many fields such as packaging, construction, and thermal insulation, which can effectively improve the safety protection effect of products. It has both low additive amount and high flame retardant properties, is environmentally friendly and harmless, and conforms to international standards. It is easy to operate when used, and can be mixed according to the actual ratio. It is mixed and formed, which saves man-hours and reduces costs. Its performance is excellent, and it is actually a good choice for
Physical & Chemical Properties
This flame retardant masterbatch is mainly used in polystyrene foaming materials. The body is granular, and the color is mostly white or light. The texture is uniform and slightly shiny. Tough and not easy to break. Moderate density, good dispersion, soluble in styrene matrix, begins to soften when heated over Baidu. Its flame retardant components are uniformly mixed with the matrix. In case of open flame, an inert protective film can be formed on the surface to isolate oxygen, inhibit combustion, and slightly reduce smoke and dust. Chemical properties are stable, do not react significantly with air, moisture and most organic solvents at room temperature and pressure, and do not interfere with the performance of the foaming agent. Acid and alkali resistance, not easy to decompose. Long-term storage, consistent performance. After being added to polystyrene, the product not only maintains its original mechanical strength, but also enhances its fire resistance, making it widely used in industry and construction.
Technical Specifications & Labeling
The name of this product is the special flame retardant masterbatch for polystyrene foam. It is granular in shape and has a white and shimmering color. The main material is a phosphorus-nitrogen series flame retardant blended with a polymer carrier, and the content reaches 30%. It is suitable for products of foamed grade PS and XPS. The melt index is ten to fifteen grams every ten minutes, the decomposition temperature is higher than 280 degrees Celsius, and it is not easy to burn in case of open flame. The combustion grade is UL94 V-0. The recommended addition amount is 10 to 50% of the total formula, depending on the flame retardant demand. The drying moisture content of the product is less than 3/1000, and there is no obvious odor. The packaging adopts multi-layer composite bags, each bag has a net weight of twenty-five kilograms. It is sealed and moisture-proof. Store in a cool and dry place. Mark the batch number, origin
Preparation Method
Select styrene resin as aggregate, mainly phosphorus, bromine and other flame retardants, add co-effectors, dispersants, carriers and other auxiliary materials, first weigh each raw material according to the amount, stir evenly. Then heated to a molten state by a high-temperature mixer, so that the flame retardant and resin penetrate each other and disperse evenly. After extrusion by an extruder, cooling and shaping, crushing into granules to obtain a flame retardant masterbatch. During the preparation process, the flame retardant can adsorb and locally chemically combine with the resin matrix at high temperature, partially forming a synergistic catalytic system, which promotes thermal decomposition during combustion, releases non-combustible gases, and generates a dense carbon layer, isolating heat sources and oxygen, so it has an excellent flame retardant effect. The whole process focuses on the proportion of raw materials, mixing temperature and uniform dispersion, with a slight deviation being ineffective.
Chemical Reactions & Modifications
Styrene foam is flammable by nature, and it spreads rapidly in case of fire, which is very harmful. By means of modification, the flame retardant masterbatch is incorporated into it. The masterbatch contains bromine, phosphorus and other elements, or inorganic aluminum hydroxide and magnesium hydroxide as the body. After granulation and dispersion, it is homogenized in the substrate. In case of high temperature, the active ingredients in the masterbatch undergo chemical reaction, releasing non-flammable gases, shielding oxygen, or generating a carbon layer to insulate and insulate, thereby blocking the fire. It is also coordinated with synergistic agents to adjust its reaction temperature and decomposition rate, so that the performance is more perfect. After this modification, the properties of the foam product remain unchanged, while its flame retardant grade is greatly increased, and the migration and precipitation phenomena are overcome. The subtle chemistry and the technology of modification make PS foam shine in the field of security.
Synonyms & Product Names
Those with synonyms refer to one thing but more. Such as flame retardant masterbatch, or flame-proof masterbatch, also known as fire-resistant additive. Those dedicated to polystyrene foam, the city is famous for flame safety, fire protection, fire escape, poly'an, and fire shield, which are all trade names. Or marked with PS foam flame retardant special, or book as foam special fire retardant masterbatch, cover its obvious meaning. Commonly known as flame retardants, they are used in all kinds of additions, but they specialize in PS foam, and they must still be few. They are called flame-resistant grains, flame beads, flame retardant treasures, and ambolin, all of which are common names in the market. Although the names are different and the quality is the same, they are all designed to improve the fire resistance properties of materials. Businesses compete to establish brands, or adopt distinctive features, but they also belong to the flame retardancy of helping foam.
Safety & Operational Standards
Flame barrier masterbatch, used in polystyrene foam, has different properties, so it should be stored with caution. When starting the package, check the logo first, and do not misuse it. Between operations, it should be placed in a ventilated and cool place to avoid the hot sun and moisture. Operators must wear protective clothing, wear gloves on their hands, and cover their noses and mouths with masks to prevent dust from invading the body. If it touches the skin, wash it with water urgently and penetrate into the eyes. It is also advisable to rinse it with warm water quickly. If the disease is puzzled, seek medical attention in time.
When storing, choose a cool and dry room, away from fire sources, and avoid being in the same place as acids, alkalis and flammable hazards to eliminate impurities. The utensils used should be clean and oil-free, do not use copper and iron miscellaneous utensils, the sealing of bottles and cans should be tight, and moisture should not be allowed to invade. The remaining materials should be properly sealed and not discarded at will, so as not to pollute the soil or endanger life. Every time you use it, the utensils must be cleaned, your hands must be washed, and do not bring impurities to other places.
During the processing season, carefully control the temperature, and do not let the flame barrier masterbatch overheat. If you see abnormal smoke, stop quickly, and do not approach the high temperature. The waste residual materials should be properly thrown in accordance with regulations, and you have no right to burn or pour ditches at will. After the end of the day, all the machinery should be inspected thoroughly, and no hidden dangers should be left. Novices who are not familiar with the Strictly abide by national laws and industry regulations, and be vigilant against accidents.
The road to safety lies in careful care. If you fail to take precautions, you will cause little trouble. Therefore, wherever you make a flame barrier masterbatch, you must be careful; safety is critical, and both the operator and the environment depend on it.
When storing, choose a cool and dry room, away from fire sources, and avoid being in the same place as acids, alkalis and flammable hazards to eliminate impurities. The utensils used should be clean and oil-free, do not use copper and iron miscellaneous utensils, the sealing of bottles and cans should be tight, and moisture should not be allowed to invade. The remaining materials should be properly sealed and not discarded at will, so as not to pollute the soil or endanger life. Every time you use it, the utensils must be cleaned, your hands must be washed, and do not bring impurities to other places.
During the processing season, carefully control the temperature, and do not let the flame barrier masterbatch overheat. If you see abnormal smoke, stop quickly, and do not approach the high temperature. The waste residual materials should be properly thrown in accordance with regulations, and you have no right to burn or pour ditches at will. After the end of the day, all the machinery should be inspected thoroughly, and no hidden dangers should be left. Novices who are not familiar with the Strictly abide by national laws and industry regulations, and be vigilant against accidents.
The road to safety lies in careful care. If you fail to take precautions, you will cause little trouble. Therefore, wherever you make a flame barrier masterbatch, you must be careful; safety is critical, and both the operator and the environment depend on it.
Application Area
Polystyrene foam is lightweight and heat-insulating, and is widely used in the packaging, construction, and refrigeration industries of utensils. However, it is flammable, and it cannot be used without careful consideration. Therefore, flame retardant masterbatch came into being, which can be evenly mixed in PS raw materials, so that the finished product has its own flame retardant effect. In the field of packaging, box liners and fragile products are shockproof, which is essential for safety. In the construction industry, thermal insulation boards and wall filling, the required fire resistance can be guaranteed by the application of masterbatch. Electronic appliances, because of the benefits of insulation and slowing down the spread of fire, are also mostly used for the inner support and shell of motors and instruments. And foam containers and plates are used for transportation and cold chain transportation, which are salty and beneficial. Where there is polystyrene foam, it is indispensable to consider its safety.
Research & Development
Flame retardant masterbatch is specially used in the production of polystyrene foam materials, which is the product of modern scientific and technological research. Since ancient times, materials have been afraid of fire, and polystyrene is especially flammable. Today's workers have set up their masterbatch, which is integrated with a variety of inorganic and organic flame retardants, not only to ensure the lightness of foaming, but also to add the power of flame retardant protection. It is the crystallization of skills and thinking. The researchers have made a thorough understanding, investigated the particle size distribution, compatibility with the parent body, and fine-tuned the ratio, and strived to take into account the flame retardant efficiency and processing feasibility, and reduce the adverse effects on the environment and physical properties. After many tests, the performance of masterbatch has been improved, and it has made great contributions to fire safety and material industry, and the prospect is promising.
Toxicity Research
Flame Retardant Masterbatch for PS Foam is an additive used to add flame retardant effect in polystyrene foam. The flame retardant ingredients it contains are mostly bromine, phosphorus or their compounds, which can delay combustion and slow down the fire when exposed to high temperature. However, its chemical properties are complex, and some ingredients may release toxic fumes such as hydrobromic acid and phosphorus oxides after burning. After animal experiments, long-term inhalation or exposure to such substances can easily cause respiratory damage, and can also induce abnormal liver and kidney functions. Laboratory cells are poisoned, and some flame retardants are suspected of being carcinogenic. However, if the dosage is controlled and the process is standardized, the harm can be reduced. Therefore, it is essential to study its safety limits and make it safe in human settlements.
Future Prospects
Since then, science and technology have become increasingly advanced, and all walks of life are competing to reach the peak. Polystyrene foam flame retardant masterbatch is very popular because it can contain the spread of fire and ensure safety. However, the masterbatch used today may still be at risk of smoke and toxicity, or it is not fully compatible with foam substrates. Looking to the future, when nanotechnology and green materials go hand in hand, its flame retardant performance will be greatly improved, taking into account environmental protection and safety, and eliminating the release of harmful substances. And it has the characteristics of efficient self-extinguishing and durability. With the rise of intelligent manufacturing, the dispersion and addition of masterbatch will be more refined and appropriate. From this perspective, polystyrene foam flame retardant masterbatch will definitely expand its application and be widely used in the fields of construction, packaging, and home furnishing, contributing to sustainable social development.
Where to Buy Flame Retardant Masterbatch for PS Foam in China?
As a trusted Flame Retardant Masterbatch for PS Foam manufacturer, we deliver:
Factory-Direct Value: Competitive pricing with no middleman markups, tailored for bulk orders and project-scale requirements.
Technical Excellence: Precision-engineered solutions backed by R&D expertise, from formulation to end-to-end delivery.
Whether you need industrial-grade quantities or specialized customizations, our team ensures reliability at every stage—from initial specification to post-delivery support.
As a leading Flame Retardant Masterbatch for PS Foam supplier, we deliver high-quality products across diverse grades to meet evolving needs, empowering global customers with safe, efficient, and compliant chemical solutions.
What are the main ingredients of Flame Retardant Masterbatch for PS Foam?
Flame Retardant Masterbatch is dedicated to polystyrene foam, which is used to prevent the spread of flames and ensure safety. Its main ingredients can be divided into several ends: the first is bromine-based compounds, which are bromine-based, often decabromodiphenylethane, hexabromocyclododecane and the like. Its chemical properties are stable, and it can release free radicals at high temperatures and cut off the combustion chain reaction, so its flame retardant effect is particularly outstanding. The second is a synergistic agent, which uses antimony trioxide and brominated flame retardants to increase the amount of smoke, generate flame-retardant antimony-bromide compounds, form a protective layer in the flame, cut off the combustion chain, and make polystyrene less prone to spontaneous combustion.
There are nitrogen and phosphorus flame retardants as the main ones, which are phosphate esters or ammonium polyphosphate. They are well compatible with polymers and are basically halogen-free. They can precipitate phosphorus into carbon during combustion, isolate oxygen, and delay the combustion process. Although the flame retardant efficiency is slightly inferior to bromine, it is environmentally friendly and pollution-free, and has gradually become increasingly important in the world. In addition, carrier resins are also indispensable. Those with good compatibility with polystyrene are mostly polystyrene polymer particles. This can ensure that the flame retardant is evenly distributed, there is no precipitation phenomenon, and it does not affect the material properties.
Sometimes in order to improve the foam performance, a small amount of lubricants, dispersants, antistatic agents and other additives need to be added to make the flame retardant masterbatch smoother during extrusion and foaming, and improve the processability of the product. Such as calcium stearate and polyethylene wax are commonly found in formulations. In order to enhance stability, or contain an appropriate amount of antioxidants to avoid deterioration and discoloration of the main material during high temperature processing.
To sum up, its elements are mainly brominated or phosphorus flame retardants, supplemented by antimony trioxide and other synergistic agents. Polystyrene is used as a matrix, and compatible additives increase its processing and physical properties. Today's production methods are ingenious, but their essence is to improve the flame resistance of polystyrene foam, taking into account processing and environmental friendliness. Therefore, it has become one of the major issues in modern material technology.
There are nitrogen and phosphorus flame retardants as the main ones, which are phosphate esters or ammonium polyphosphate. They are well compatible with polymers and are basically halogen-free. They can precipitate phosphorus into carbon during combustion, isolate oxygen, and delay the combustion process. Although the flame retardant efficiency is slightly inferior to bromine, it is environmentally friendly and pollution-free, and has gradually become increasingly important in the world. In addition, carrier resins are also indispensable. Those with good compatibility with polystyrene are mostly polystyrene polymer particles. This can ensure that the flame retardant is evenly distributed, there is no precipitation phenomenon, and it does not affect the material properties.
Sometimes in order to improve the foam performance, a small amount of lubricants, dispersants, antistatic agents and other additives need to be added to make the flame retardant masterbatch smoother during extrusion and foaming, and improve the processability of the product. Such as calcium stearate and polyethylene wax are commonly found in formulations. In order to enhance stability, or contain an appropriate amount of antioxidants to avoid deterioration and discoloration of the main material during high temperature processing.
To sum up, its elements are mainly brominated or phosphorus flame retardants, supplemented by antimony trioxide and other synergistic agents. Polystyrene is used as a matrix, and compatible additives increase its processing and physical properties. Today's production methods are ingenious, but their essence is to improve the flame resistance of polystyrene foam, taking into account processing and environmental friendliness. Therefore, it has become one of the major issues in modern material technology.
How is Flame Retardant Masterbatch for PS Foam added to the PS foam production process?
Polystyrene foam, a commonly used material in chemical manufacturing, is also used for packaging and thermal insulation because of its light weight and excellent thermal insulation. However, it is flammable in case of fire and has limited application. In order to increase its flame retardant properties, it is necessary to introduce flame retardant masterbatch into the material. The method is orderly, as follows.
At the beginning, the proportion of the required flame retardant masterbatch is calculated, and the ultimate flame retardant grade of foam products is adopted. The common ratio is between 1% and 5%, depending on the requirements of the product. Then the flame retardant masterbatch and the original polystyrene particles are mixed by measurement. It is advisable to use a high-speed mixer to mix evenly, so that the two are fully integrated and do not agglomerate. The key to this step is that the masterbatch is evenly distributed, otherwise the performance of the finished product
After mixing, the blended pellets are obtained, which can be loaded into the feeding port of the foam extruder or automatic molding machine. During the warm extrusion or molding process, the polystyrene resin gradually softens, and the flame retardant factor is released from the masterbatch, and the filling is distributed between the molecules. The temperature control of the extruder must be moderate. If it is too high, the flame retardant may decompose and fail. If it is too low, the pellets will not be melted and compatible. In the operation room, workers should constantly check the uniformity of the pellets, and do not separate the flame retardant masterbatch and the matrix.
The foam is formed, and then the flame retardant properties are tested by subsequent physical and chemical tests. Check whether the UL94, GB/T10707 and other standards are in line. If the performance is insufficient, adjust the dosage of the masterbatch appropriately, or optimize the mixing and feeding process. The whole process needs to prevent mixing other impurities and involve the flame retardant effect.
Basically, the flame retardant masterbatch is mixed with PS foam manufacturing. It needs to be measured scientifically, mixed finely, and moderately controlled to make the flame retardant ingredients fully evenly distributed in the product, so that the foam is safe in a hot place and is widely used in engineering. Although this process is gradual, it is the key to the safety of the foam industry.
At the beginning, the proportion of the required flame retardant masterbatch is calculated, and the ultimate flame retardant grade of foam products is adopted. The common ratio is between 1% and 5%, depending on the requirements of the product. Then the flame retardant masterbatch and the original polystyrene particles are mixed by measurement. It is advisable to use a high-speed mixer to mix evenly, so that the two are fully integrated and do not agglomerate. The key to this step is that the masterbatch is evenly distributed, otherwise the performance of the finished product
After mixing, the blended pellets are obtained, which can be loaded into the feeding port of the foam extruder or automatic molding machine. During the warm extrusion or molding process, the polystyrene resin gradually softens, and the flame retardant factor is released from the masterbatch, and the filling is distributed between the molecules. The temperature control of the extruder must be moderate. If it is too high, the flame retardant may decompose and fail. If it is too low, the pellets will not be melted and compatible. In the operation room, workers should constantly check the uniformity of the pellets, and do not separate the flame retardant masterbatch and the matrix.
The foam is formed, and then the flame retardant properties are tested by subsequent physical and chemical tests. Check whether the UL94, GB/T10707 and other standards are in line. If the performance is insufficient, adjust the dosage of the masterbatch appropriately, or optimize the mixing and feeding process. The whole process needs to prevent mixing other impurities and involve the flame retardant effect.
Basically, the flame retardant masterbatch is mixed with PS foam manufacturing. It needs to be measured scientifically, mixed finely, and moderately controlled to make the flame retardant ingredients fully evenly distributed in the product, so that the foam is safe in a hot place and is widely used in engineering. Although this process is gradual, it is the key to the safety of the foam industry.
Does Flame Retardant Masterbatch for PS Foam Affect the Physical Properties of PS Foam?
Polystyrene is a commonly used material for foam. Its lightweight, thermal insulation, buffering and sound insulation properties are widely respected by the world. However, due to its flammability, it is easy to cause disasters in case of fire, so the safety of the product is particularly important. Today, the flame retardant masterbatch is mixed with polystyrene in order to increase its flame retardant performance. The benefits of this move should be clearly identified.
The flame retardant masterbatch is the base grain containing a special flame retardant to facilitate uniform dispersion in the polymer. Its mechanism may isolate oxygen, or capture free radicals, or generate a non-flammable protective layer to inhibit the spread of combustion. However, foreign matter is mixed in, which can easily affect the properties of the raw material. If the masterbatch is unevenly distributed or the compatibility with polystyrene is poor, the bubble formation will be disordered, the texture will become brittle, the density will increase, and the elasticity will weaken. In some cases, the flame retardant has migration, and the surface can be penetrated for a long time, resulting in reduced mechanical properties. Or there may be side reactions, generating low-molecular impurities, deteriorating the material, and making the foam fragile. Acoustic resistance and thermal resistance may also decrease due to structural changes.
Another study has shown that the more the amount of flame retardant masterbatch, the more obvious the negative impact on physical properties. However, if the amount is too small, it is difficult to reach the flame retardant level. Therefore, it is necessary to weigh the weight and choose the right one. If the flame retardant category is improved to increase its compatibility with polystyrene; or the processing technology is optimized to promote the uniform distribution of flame retardant components, the performance
However, it cannot be ignored that the introduction of flame retardant masterbatch has no effect after all. Moderate addition, the performance reduction may be within an acceptable range, but if you blindly pursue high flame retardancy, some physical advantages will be sacrificed. In summary, although polystyrene foam is mixed with flame retardant masterbatch, it can increase its flame retardant performance, but its physical properties such as density, elasticity, strength, heat insulation, sound absorption, etc. may be damaged. Producers should use scientific methods to consider safety and performance, and make careful choices.
The flame retardant masterbatch is the base grain containing a special flame retardant to facilitate uniform dispersion in the polymer. Its mechanism may isolate oxygen, or capture free radicals, or generate a non-flammable protective layer to inhibit the spread of combustion. However, foreign matter is mixed in, which can easily affect the properties of the raw material. If the masterbatch is unevenly distributed or the compatibility with polystyrene is poor, the bubble formation will be disordered, the texture will become brittle, the density will increase, and the elasticity will weaken. In some cases, the flame retardant has migration, and the surface can be penetrated for a long time, resulting in reduced mechanical properties. Or there may be side reactions, generating low-molecular impurities, deteriorating the material, and making the foam fragile. Acoustic resistance and thermal resistance may also decrease due to structural changes.
Another study has shown that the more the amount of flame retardant masterbatch, the more obvious the negative impact on physical properties. However, if the amount is too small, it is difficult to reach the flame retardant level. Therefore, it is necessary to weigh the weight and choose the right one. If the flame retardant category is improved to increase its compatibility with polystyrene; or the processing technology is optimized to promote the uniform distribution of flame retardant components, the performance
However, it cannot be ignored that the introduction of flame retardant masterbatch has no effect after all. Moderate addition, the performance reduction may be within an acceptable range, but if you blindly pursue high flame retardancy, some physical advantages will be sacrificed. In summary, although polystyrene foam is mixed with flame retardant masterbatch, it can increase its flame retardant performance, but its physical properties such as density, elasticity, strength, heat insulation, sound absorption, etc. may be damaged. Producers should use scientific methods to consider safety and performance, and make careful choices.
What Flame Retardant Standards Can Flame Retardant Masterbatch for PS Foam Meet?
Flame retardant masterbatch, used in polystyrene foam, is the essence of chemical industry, so that the material can resist fire and flame, and keep it safe. If the flame retardant masterbatch is properly prepared and mixed in PS foam, it can greatly improve its fire performance. If it comes to the flame retardant standards, there are more than one end, and there are rules to follow.
Looking at international and Chinese flame retardant specifications, especially commonly used are UL 94, GB 8410, GB/T 2406, DIN 4102, etc. Flame barrier masterbatch, used in PS foam, when it contains phosphorus, bromine, nitrogen and other elements, evenly distributed, scientifically compatible, the foam can reach the UL94 standard of V-0, V-1, V-2 grades, the so-called UL94, which is actually the standard for flame retardant materials recognized by the United States, and the V-0 grade is the most stringent. It requires the material to self-extinguish within two seconds after leaving the fire, and the dripping material cannot ignite the cotton wool. If the content of flame barrier masterbatch is increased and the ratio is appropriate, it can reach the level of V-0; if the ratio is slowed down or the distribution is uneven, it may only reach V-1 and V-2.
In the Chinese national standard, GB/T 2406 is the limit of ignition point, and the flame retardant masterbatch can increase the PS foam oxygen index to more than 28%, which is above the ordinary foam oxygen index, indicating that it is difficult to burn in case of fire. GB 8410 determines the horizontal combustion rate, and those who meet the first and second standards are all excellent. The European standard, DIN 4102 B1 grade, is also strict, indicating that the material is flame retardant and less smoke, which is required for high-rise buildings.
The beauty of the flame retardant masterbatch is not only to suppress the flame at the beginning, but also to last for a long time. It is heat-resistant, with less smoke release and mild odor. It is suitable for construction, home appliances, packaging and other industries. If you are more environmentally friendly, you can still prepare halogen-free and non-toxic ingredients, so that PS foam can pass REACH, RoHS and other environmental restrictions, demonstrating its humanistic care.
To sum up, the flame resistance masterbatch is ingenious, and the auxiliary PS foam can reach UL 94 V-0, GB/T 2406 high oxygen index, GB 8410 level 1, DIN 4102 B1 level to ensure the safety of users. Only by selecting the type on demand and carefully matching the ratio can the material be superior.
Looking at international and Chinese flame retardant specifications, especially commonly used are UL 94, GB 8410, GB/T 2406, DIN 4102, etc. Flame barrier masterbatch, used in PS foam, when it contains phosphorus, bromine, nitrogen and other elements, evenly distributed, scientifically compatible, the foam can reach the UL94 standard of V-0, V-1, V-2 grades, the so-called UL94, which is actually the standard for flame retardant materials recognized by the United States, and the V-0 grade is the most stringent. It requires the material to self-extinguish within two seconds after leaving the fire, and the dripping material cannot ignite the cotton wool. If the content of flame barrier masterbatch is increased and the ratio is appropriate, it can reach the level of V-0; if the ratio is slowed down or the distribution is uneven, it may only reach V-1 and V-2.
In the Chinese national standard, GB/T 2406 is the limit of ignition point, and the flame retardant masterbatch can increase the PS foam oxygen index to more than 28%, which is above the ordinary foam oxygen index, indicating that it is difficult to burn in case of fire. GB 8410 determines the horizontal combustion rate, and those who meet the first and second standards are all excellent. The European standard, DIN 4102 B1 grade, is also strict, indicating that the material is flame retardant and less smoke, which is required for high-rise buildings.
The beauty of the flame retardant masterbatch is not only to suppress the flame at the beginning, but also to last for a long time. It is heat-resistant, with less smoke release and mild odor. It is suitable for construction, home appliances, packaging and other industries. If you are more environmentally friendly, you can still prepare halogen-free and non-toxic ingredients, so that PS foam can pass REACH, RoHS and other environmental restrictions, demonstrating its humanistic care.
To sum up, the flame resistance masterbatch is ingenious, and the auxiliary PS foam can reach UL 94 V-0, GB/T 2406 high oxygen index, GB 8410 level 1, DIN 4102 B1 level to ensure the safety of users. Only by selecting the type on demand and carefully matching the ratio can the material be superior.
What is the recommended addition amount of Flame Retardant Masterbatch for PS Foam?
The fire protection of polystyrene foam (PS Foam) has been paid attention to in ancient and modern times. The fireproof masterbatch is co-melted with the polystyrene raw material to enhance its fire resistance. Today, there are many details about the appropriateness of its addition. According to the ancient method of making utensils, the precision is not more expensive, and the rate of meticulous increase or decrease will damage the performance of the finished product. The same is true of modern technology, and scientific experiments have repeatedly confirmed its truth.
The rate of using fireproof masterbatch for PS Foam is commonly recommended to be between 1% and 10%, but 3% to 7% is the norm. Lower, the fireproof effect is not perfect; higher, it may affect the structure, mechanical properties of the foam and the color of the product. The frequency varies depending on the effective content of the main drug in the masterbatch and the ratio of synergistic additives. The product specifications are different, and the addition must also be weighed. If used for thick foam, the amount of addition should be higher to ensure that the fire channel is difficult to burn; if used for light and fine products, it can be appropriately reduced to ensure the flexibility of the material and the uniformity of foaming. Where the raw materials are disposed of, mix them carefully to make the distribution of all components of the fireproof masterbatch uniform, so as to maximize its wonderful use.
Generally speaking, take a lower amount of test first to observe the compromise between fire protection and physical properties. If the fire protection is insufficient, it can be gradually added. For example, the initial use of 100/3, if the test is qualified, the amount can be determined; if you want to strengthen the fire protection, increase it to 100/5, and observe whether the finished product foam is damaged. The principle is like reconciling herbs, and it needs to be appropriate and not too biased. Some scholars also advocate that the national standards and the fire protection rating required by the product shall prevail, and the content of the masterbatch shall be considered, so as not to proceed rashly. During the preparation process, it is necessary to prevent high temperature decomposition of the active ingredients contained in the masterbatch, which affects the fire protection efficacy.
Overall, the addition of fireproof masterbatch to PS Foam should be three-thirds to seven-thirds, and the addition and subtraction should be weighed according to the actual needs. It is a wise move to add it slowly and test it as a basis to ensure that the performance of the finished product and the
The rate of using fireproof masterbatch for PS Foam is commonly recommended to be between 1% and 10%, but 3% to 7% is the norm. Lower, the fireproof effect is not perfect; higher, it may affect the structure, mechanical properties of the foam and the color of the product. The frequency varies depending on the effective content of the main drug in the masterbatch and the ratio of synergistic additives. The product specifications are different, and the addition must also be weighed. If used for thick foam, the amount of addition should be higher to ensure that the fire channel is difficult to burn; if used for light and fine products, it can be appropriately reduced to ensure the flexibility of the material and the uniformity of foaming. Where the raw materials are disposed of, mix them carefully to make the distribution of all components of the fireproof masterbatch uniform, so as to maximize its wonderful use.
Generally speaking, take a lower amount of test first to observe the compromise between fire protection and physical properties. If the fire protection is insufficient, it can be gradually added. For example, the initial use of 100/3, if the test is qualified, the amount can be determined; if you want to strengthen the fire protection, increase it to 100/5, and observe whether the finished product foam is damaged. The principle is like reconciling herbs, and it needs to be appropriate and not too biased. Some scholars also advocate that the national standards and the fire protection rating required by the product shall prevail, and the content of the masterbatch shall be considered, so as not to proceed rashly. During the preparation process, it is necessary to prevent high temperature decomposition of the active ingredients contained in the masterbatch, which affects the fire protection efficacy.
Overall, the addition of fireproof masterbatch to PS Foam should be three-thirds to seven-thirds, and the addition and subtraction should be weighed according to the actual needs. It is a wise move to add it slowly and test it as a basis to ensure that the performance of the finished product and the
