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What are the main application fields of High Efficient Red Phosphorus MasterBatch?
High-efficiency red phosphorus masterbatch is an important material of modern flame retardant technology. It is famous for its high dispersion and excellent flame retardant performance. Today, discuss its application field and briefly describe the number of ends.
High-efficiency red phosphorus masterbatch is widely used in flame retardant modification of polymer materials. Plastic products, flame resistance is the first requirement. In the automotive industry, interior parts, engine covers and electrical components all need flame retardant properties to ensure safety. Red phosphorus masterbatch is blended with thermoplastics such as polypropylene and polyethylene to make parts, which not only maintains mechanical strength, but also adds excellent flame retardancy. It is a powerful tool for treating fire hazards. It is especially important in the field of electronics and electrical. Cable sheathing, junction boxes, and switch panels all need to be strictly prevented from short-circuit spontaneous combustion. Modified with red phosphorus masterbatch, it does not damage the flexibility of the cable, and is flame-proof and non-dripping, ensuring the safety of equipment operation.
In the construction field, red phosphorus masterbatch is also indispensable. Wall insulation materials, pipe coatings, floor substrates, mostly highly dispersed red phosphorus masterbatch is used as a flame retardant addition. When ablated, phosphorus is released into a tannic acid carbon layer, which effectively curbs the spread of fire. Furniture panels are also commonly used to increase fire efficiency and stabilize the room.
Textile fiber applications can also be seen. Polyester, nylon and other synthetic fibers, modified by red phosphorus masterbatch, sew curtains, carpets, clothing, all have good flame retardant toughness. Fabrics needed in public places, especially to ensure the safety of the public. Packaging materials for electronic components are also given a high flame retardant level by high-efficiency masterbatch to avoid disasters due to short circuits.
In addition, in high-safety fields such as military industry, aviation, and rail transit, high-performance composites are prepared with red phosphorus masterbatch to resist high-temperature open flames. Its environmentally friendly and halogen-free characteristics are also favored by developed regions such as Europe, America, and other regions.
In short, high-efficiency red phosphorus masterbatch is widely used in plastics, electronics, electrical, building materials, textiles, and many other fields due to its high-efficiency flame retardant, easy processing, and environmentally friendly advantages. It has made outstanding contributions to the safety of modern industrial and civilian facilities.
What is the addition ratio of High Efficient Red Phosphorus MasterBatch?
Efficient red phosphorus masterbatch is a commonly used flame retardant auxiliary in modern polymer materials, and is widely used in plastics, rubber and electrical materials. Its mild properties and flame retardant effect are significant, which can not only suppress smoke and reduce toxicity, but also improve the physical properties of the material. In the actual preparation process, the amount of masterbatch depends on the type of matrix and the requirements of flame retardant grade. If used in polypropylene, polyethylene, nylon and other materials, the recommended addition ratio often depends on the product properties and flame retardant requirements.
If the material is required to pass the UL94 V-0 standard, the red phosphorus content in the masterbatch usually accounts for about 40% to 50% of the overall mass; and the addition ratio of the masterbatch is mostly 5 to 10% of the total mass of the plastic. If the flame retardant requirements are slightly lower, it should be reduced to about 3%. However, the specific dosage still needs to refer to the actual content of red phosphorus in the masterbatch. If the content of red phosphorus in the high-efficiency red phosphorus masterbatch is high, the amount of red phosphorus added can be reduced accordingly. Otherwise, it needs to be increased as appropriate to achieve the required flame retardant level. However, although the red phosphorus masterbatch is highly efficient, attention should be paid to its dispersion and compatibility. It is appropriate to cooperate with various additives to improve its performance.
Those who apply the high-efficiency red phosphorus masterbatch should test the sample first to show the best dosage. It is also necessary to prevent its uneven dispersion, so the performance is difficult to guarantee. Although the red phosphorus masterbatch can improve safety, excessive amounts can easily cause the mechanical properties of the material to decline, and the processing temperature should not be too high to prevent phosphorus precipitation from When combined with organic polymers in plastics, a dense porous structure can be formed at the beginning of combustion, which blocks oxygen, slows down decomposition, and improves flame retardant efficiency.
As for the addition method, extrusion, injection molding and other processes are often used to mix into the matrix to ensure uniform distribution. If shared with synergistic agents, the flame retardant efficiency can be further improved and the total dosage can be reduced. In this way, the product can take into account flame retardancy, mechanics and durability. Although the dosage of red phosphorus masterbatch can be determined according to experience and reference standards, the actual test shall prevail to achieve the best. However, although the high-efficiency red phosphorus masterbatch is excellent, it needs to be comprehensively considered according to different material properties, processing technologies, and product uses. The dosage cannot be generalized. Only experimental verification and practical accumulation are the best policies.
How is the flame retardant effect of High Efficient Red Phosphorus MasterBatch?
The high-efficiency phosphorus masterbatch is mainly composed of phosphorus, which is highly dispersed and refined, and adds flame retardancy to the polymer material. Its properties are determined, and it is used in plastics, solidification, and multi-fat, which is widely used in the fields of plastics, appliances, automobiles, building materials, etc. The phosphorus masterbatch is uniform in grains, which is easy to mix and mix, and overcomes the drawbacks of phosphorus powder that is easy to absorb and oxidize, poor dispersion, powder and so on. It is the first to demonstrate its technology.
Phosphorus is usually flame retardant, and it can generate dense polyphosphoric acid on the surface of the material. This form is like a barrier, which connects flammable materials with oxygen, inhibits energy, and burns. The same way, phosphorus decomposes and reacts, inhibits flammable powder, and effectively reduces flame spread. The high dispersion technology of the phosphorus masterbatch makes it distributed in the micro-substrate, and the flame retardant effect is increased, which can improve the flame retardant performance of the material such as UL94 V-0. Compared with the flame retardant of the raw material, the phosphorus masterbatch is low-corrosion, low-toxicity and low-toxicity, so as to ensure safety and make its use area more efficient.
The flame retardant mechanism of the high-efficiency phosphorus masterbatch: the first condensed phase is protected, the second phase is inhibited, and the heavy-weight system makes the polymer material spread in case of fire, and the flame is rapidly self-extinguishing. Especially, the need for fire protection is particularly important for the packaging and the external parts of the raw material. And the amount of this masterbatch is low, the physical properties of the material are very small, and it is not easy to form and process.
If the flame retardant effect of high-efficiency phosphorus masterbatch is not only effective in flame retardancy, but also maintains the original properties of the material without harming the environment, which is worthy of the current flame retardant technology. However, the use of the formula is still determined by the use of the material, and the use of it can be developed with care.
What should be paid attention to in the storage and transportation of High Efficient Red Phosphorus MasterBatch?
The high-efficiency red phosphorus masterbatch is extremely sensitive in chemical products. Its flammable and explosive, photophobic and moisture-proof, contact with air or high temperature action, easy to deteriorate, so storage and transportation must be cautious. The storage method should choose a cool and ventilated room, strictly prohibit exposure to hot sun, and should not be near fire sources. The temperature in the warehouse should be kept constant at room temperature, the humidity should be low, and it should not be damp. Each masterbatch should be placed in a sealed vessel to keep it isolated from the outside air and prevent its moisture absorption from failing. The packaging bag should be made of anti-static material, and it should be intact, tightly sealed, and should not leak. Store it on a dry wooden frame, and do not let it be directly connected to the ground to avoid ground gas immersion.
When storing the masterbatch, do not store it with oxidants, strong acids, flammable and explosive substances and other toxic chemicals. It must be divided into separate cabinets and clearly marked. Warehousing personnel should be on duty with a certificate, abide by the operating rules, and take protective equipment. If they are accidentally dumped, they should be cleaned up as soon as possible, ventilated in time, and the waste materials should be disposed of in accordance with regulations.
When transporting, check whether the packaging is damaged before loading. The means of transportation should be clean and dry, and handled with care during the transportation process to prevent heavy pressure from being thrown. During the barge transportation, waterproof and moisture-proof measures should be perfected. In case of extreme weather such as rainstorm and snow, a waterproof canvas must be covered to prevent rain from soaking in snow and melting. In case of long-distance transportation, regularly inspect the loading status to prevent leakage and fire. In case of an accident, the driver should quickly report and deal with it according to the emergency plan.
In summary, in order to ensure the quality of high-efficiency red phosphorus masterbatch, its storage and transportation should not be careless. Safety-based, strict adherence to norms, and careful handling of all matters can avoid accidents in the first place, and ensure the safety of production and the peace of the environment.
What are the advantages of High Efficient Red Phosphorus MasterBatch compared to other flame retardants?
The high-efficiency red phosphorus masterbatch is an advanced product of flame retardant technology in modern materials science. Examining its origin, red phosphorus is a kind of phosphorus, with stable texture and no poison and instability of yellow phosphorus. It has been used for flame retardant for a long time. However, in the past, when red phosphorus powder was applied to polymer materials alone, it was commonly used for uneven distribution, easy to melt, and easy to escape during processing, which endangered the work of the operation. With the development of masterbatch technology, red phosphorus is embedded in a polymer carrier to make granules, which can overcome the drawbacks of the past and make the flame retardant performance better.
Its advantages are detailed as follows: First, it is evenly dispersed. The red phosphorus particles in the masterbatch are fine and dense, and the package is dense. It can be uniformly dispersed in the matrix of plastic or rubber, which is significantly improved in flame retardancy and has no risk of agglomeration. Both are safe and environmentally friendly. Red phosphorus is inherently safe in the air and starts to ignite when exposed to high temperature, while the masterbatch is covered with a polymer coating to isolate air and moisture, which can greatly inhibit the reaction caused by phosphorus oxidation and moisture absorption. It is safe for storage and transportation, and has no halogen precipitation, and has little impact on the environment. Three, excellent thermal stability. The masterbatch is resistant to high temperature during processing, is not easy to decompose, and does not fail in the process of high temperature extrusion and injection molding, so it is suitable for a variety of polymer materials such as polypropylene, polyethylene, PA, etc. Four, wide applicability and good compatibility The red phosphorus masterbatch can be used in conjunction with various resins, and the flame retardant efficiency is continuous and stable, without affecting the mechanical strength and electrical properties of the material.
Compared with other flame retardants, although halogenated flame retardants have high flame retardant efficiency, they are prone to toxic fumes and corrosive gases in case of fire, which not only injures humans and animals, but also corrodes equipment. Inorganic flame retardants such as aluminum hydroxide and magnesium hydroxide require high dosage, which will cause the mechanical properties of the material to decline, which will inevitably affect the quality of the product. The amount of high-efficiency red phosphorus masterbatch is small, the flame retardant grade can reach UL94 V-0, and the color change of the material is small, and it does not affect the appearance. Furthermore, the residues generated after the flame retardant of red phosphorus help the material to
Overall, high-efficiency red phosphorus masterbatch is the flame retardant choice for polymer materials due to its high flame retardant efficiency, good processing performance, safety, environmental protection and economic applicability, and is worthy of being a treasure of flame retardant technology in the new century.