Polyethylene Fire Resistance Masterbatch
| HS Code | 394303 |
| Flammability | Reduces flammability of polyethylene |
| Ignition Temperature | Increases ignition temperature |
| Heat Release Rate | Lowers heat release rate |
| Smoke Generation | Decreases smoke generation |
| Char Formation | Promotes char formation |
| Mechanical Properties | Minimally impacts mechanical properties of polyethylene |
| Dispersion | Good dispersion in polyethylene matrix |
| Thermal Stability | Enhances thermal stability of polyethylene |
| Processing Compatibility | Compatible with polyethylene processing methods |
| Long Term Durability | Provides long - term fire - resistant performance in polyethylene |
As an accredited Polyethylene Fire Resistance Masterbatch factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Polyethylene Fire Resistance Masterbatch: 25 - kg bags for easy handling and storage. |
| Storage | Polyethylene Fire Resistance Masterbatch should be stored in a cool, dry place, away from direct sunlight and heat sources. Keep it in a well - ventilated area to prevent moisture absorption. Store in original packaging to avoid contamination. The recommended storage temperature is between 5 - 35°C to maintain its quality and fire - resistant properties over time. |
| Shipping | Polyethylene Fire Resistance Masterbatch is shipped in sealed, durable containers to prevent contamination. Shipment follows strict chemical transport regulations, ensuring safe and timely delivery. |
Competitive Polyethylene Fire Resistance Masterbatch prices that fit your budget—flexible terms and customized quotes for every order.
For samples, pricing, or more information, please call us at +8615380400285 or mail to sales2@liwei-chem.com.
We will respond to you as soon as possible.
Tel: +8615380400285
Email: sales2@liwei-chem.com
Historical Development
Polyethylene flame retardant masterbatch was born by the progress of chemical science and technology. At the beginning, polyethylene used in the world was light and tough, but it was flammable and could not be used for security. As the years passed, craftsmen and bachelors began to study the flame retardant materials. Halogens were the main ones, and inorganic and phosphorus-based additives were added, which greatly improved the performance of polyethylene. Since then, the voice of environmental protection has gradually risen, and people's hearts are inclined to green development. The new flame retardant masterbatch is environmentally friendly and effective. At present, the formulation of polyethylene flame retardant masterbatch has been refined, integrating easy processing, high performance, and environmental friendliness. It is widely used in many fields such as building materials, electronics, and transportation. Past and present, this product has undergone revolutionary changes and has eventually become an indispensable material for the modern polymer processing industry. It has undergone historical evolution, ingenuity, and is a great sight.
Product Overview
Polyethylene flame retardant masterbatch is based on polymer polyethylene, and is refined by combining high-quality flame retardants and dispersants. The appearance is mostly granular, and the color is uniform, which is easy to store and add. Its properties are stable, easy to match with polyethylene resin, suitable for extrusion, injection molding, blow molding and other processes, which can effectively improve the flame retardant performance of products and make them meet national and international safety standards. Widely used in cable sheathing, building materials, pipelines, packaging and other fields, without changing the mechanical strength of the body, and no harmful precipitation. Its dosage is flexible, and the ratio is simple. It helps end point products to be both safe and practical. Due to the high potential of spontaneous combustion of engineering plastics, this masterbatch is an essential device for preventing problems and ensuring production. It is an indispensable new material for the modern materials industry.
Physical & Chemical Properties
The flame retardant masterbatch of polyethylene is based on polyethylene and is composed of a variety of flame retardants, carriers and auxiliaries. Its color is mostly white or gray, and the body shape of particles is uniform in texture, and it is easy to disperse among resins. Its body density is moderate, it is not easy to absorb moisture, and its properties are stable at room temperature. It has excellent chemical properties, is resistant to acid and alkali, and is resistant to most organic solvents, but strong oxidants can cause it to change slightly. Thermal properties are stable, the decomposition temperature is mostly above 200 degrees, it is not easy to burn in case of fire, and the smoke and dust are small, which can significantly inhibit combustion at high temperatures. Excellent electrical insulation, friction does not cause static electricity. It has little effect on the mechanical properties of the original polyethylene, and the product is still flexible and strong if it is properly proportioned. Its particles are easy to store, moisture-proof, and not easy to deteriorate, making it a commonly used material for polymer flame retardant modification.
Technical Specifications & Labeling
Polyethylene flame retardant masterbatch, pure and white in color, specially made for plastic manufacturing, with high-efficiency flame retardant function. The main components are aluminum hydroxide, magnesium hydroxide and polyethylene matrix, and its molecular formula is (C2H4) n. The particle size is uniform, about two to five millimeters, and the moisture content is less than one percent. The melt index is generally 1.0 to 10.0g/10min according to customer needs. It has good dispersion and is suitable for various molding processes such as extrusion and injection molding. The flame retardant grade can reach UL94 V-0, and the addition ratio is usually 10 to 50 percent. The density is about 1.2 grams per cubic centimeter. The packaging is mostly made of plastic woven bags lined with moisture-proof linings. The net weight of each bag is 25 kilograms. Store in a ventilated and dry place, protected from light and moisture. This masterbatch has been tested by authority, with stable performance and complete identification, in line with international standards.
Preparation Method
In the preparation of polyethylene flame retardant masterbatch, high-purity polyethylene is first taken as the substrate, and special flame retardants such as brominated organic matter, phosphorus-based or nitrogen-based compound are selected, followed by a number of dispersants and auxiliaries. The raw materials are accurately weighed and mixed in proportion. Set up a high-temperature internal mixer, start it to be uniform, so that the flame retardant and the polyethylene matrix are closely infiltrated, and the temperature is always controlled at 120 to 180 degrees Celsius to prevent polymer deterioration. Following the melt extrusion by a twin-screw extruder, it is cut and granulated. The catalytic mechanism, multi-molecular interaction and swelling and osmosis effect are used to help the flame retardant to distribute evenly and stably insert into the polymer chains. The final flame retardant masterbatch with uniform particle size and outstanding performance can be used for the next processing, which is especially practical for flame retardancy and security.
Chemical Reactions & Modifications
Polyethylene flame retardant masterbatch is covered by chemical reaction and modification. Initially, a variety of flame retardants and synergistic agents are co-melted with polyethylene and mixed at high temperature to uniformly disperse the flame retardant components. Or halogen, or phosphorus and nitrogen and other chemicals can be thermally decomposed to release volatile compounds, generate non-flammable gases in case of fire, isolate oxygen, and contain the spread of fire. And there are nano-binders, interpenetrating network structure, strength compatibility, improve mechanical properties, so that the masterbatch is both flame retardant and original toughness. During the modification, the chemical bonds between molecular chains are strengthened, and the flame retardant components are firmly embedded in them to prevent precipitation and increase stability. Therefore, polyethylene has changed from flammable to refractory, and is widely used in the fields of cables, construction, and automobiles. Chemical synthesis and modification are crucial.
Synonyms & Product Names
Polyethylene flame retardant masterbatch, also known as polyethylene fire retardant additives, flame retardant granules, polyethylene fire retardant masterbatch, and fire-resistant polyethylene filler granules. There are many trade names and aliases, such as PE flame retardant masterbatch, flame-resistant polyethylene masterbatch, Fire Retardant PE Masterbatch, Flame Retardant Polyethylene Masterbatch, PE flame-resistant treasure, polyethylene resistance wizard, Anzhubao, Polyethylene flame-proof king, shield fire element, flame guard, etc. Or simply flame retardant, or commonly known as fire retardant auxiliary material, all refer to its flame retardant properties in plastic products, and are widely used in cable insulation, pipe coating, plastic parts and many other applications. Its similar names, or according to the material, or according to the performance of the name; English titles are mostly Polyethylene Fire Resistance Masterbatch, PE Flame Retardant Masterbatch, Polyethylene FR Masterbatch circulated in overseas ports. Different names, refers to a product, and widely known in the city.
Safety & Operational Standards
Polyethylene flame retardant masterbatch is actually an essential product in fireproof materials in this world, used to make up for the danger of spontaneous combustion of plastics. Its properties are fine and round in appearance, radiant in color, and odor is slightly absent. However, the generation process contains a variety of agents, which can be slightly careless or cause harm. When operating, it is necessary to carefully follow the specifications and do not allow slack.
When opening the package, it must be in a place with smooth air and little dust. It is strictly forbidden to get close to an open flame and stay away from heat sources. When holding the masterbatch with your hands, be sure to wear dust-free gloves to avoid touching the skin with your hands. If you accidentally cause the masterbatch to escape, wipe it with a cleaning instrument and put it in an airtight container. Don't let it loose.
Melting processing, the machine should be clean and impurity, and the temperature should be adjusted according to the manufacturing instructions; if the temperature is too high, not only the raw materials will be damaged, but also bad gases will be released, which will harm people's breathing. During operation, wear a gas mask, heat-resistant clothing, and goggles. The place where you make it should be equipped with good exhaust equipment, and the air flow should be normally ventilated to prevent the accumulation of harmful gases. If you don't use up the remaining materials, you need to seal them immediately and store them in a cool and dark room, not with acid, alkali, and oxidation strong agents.
Co-workers must clearly understand the safety label of the masterbatch and identify various icons and warnings. In case of spillage of the masterbatch, quickly add containment, prohibit washing with water, and use inert dry powder or sand to spread it. If there is a fire, do not use ordinary water to extinguish it, but use dry powder and carbon dioxide fire extinguishers to extinguish it. If it touches the skin, rinse it with clean water immediately; if it enters the eye or inhales, it should be diagnosed and treated by a doctor in time without delay.
Always keep in mind that polyethylene flame retardant masterbatch is a machine-based chemical product. Although it is more and more harmful, if it is used by people who do not follow the norms, or bury it for themselves, or cause a disaster to the factory. The way of operation is careful and careful, and it is wise to do it, so that it can be safe and conducive to the long run.
When opening the package, it must be in a place with smooth air and little dust. It is strictly forbidden to get close to an open flame and stay away from heat sources. When holding the masterbatch with your hands, be sure to wear dust-free gloves to avoid touching the skin with your hands. If you accidentally cause the masterbatch to escape, wipe it with a cleaning instrument and put it in an airtight container. Don't let it loose.
Melting processing, the machine should be clean and impurity, and the temperature should be adjusted according to the manufacturing instructions; if the temperature is too high, not only the raw materials will be damaged, but also bad gases will be released, which will harm people's breathing. During operation, wear a gas mask, heat-resistant clothing, and goggles. The place where you make it should be equipped with good exhaust equipment, and the air flow should be normally ventilated to prevent the accumulation of harmful gases. If you don't use up the remaining materials, you need to seal them immediately and store them in a cool and dark room, not with acid, alkali, and oxidation strong agents.
Co-workers must clearly understand the safety label of the masterbatch and identify various icons and warnings. In case of spillage of the masterbatch, quickly add containment, prohibit washing with water, and use inert dry powder or sand to spread it. If there is a fire, do not use ordinary water to extinguish it, but use dry powder and carbon dioxide fire extinguishers to extinguish it. If it touches the skin, rinse it with clean water immediately; if it enters the eye or inhales, it should be diagnosed and treated by a doctor in time without delay.
Always keep in mind that polyethylene flame retardant masterbatch is a machine-based chemical product. Although it is more and more harmful, if it is used by people who do not follow the norms, or bury it for themselves, or cause a disaster to the factory. The way of operation is careful and careful, and it is wise to do it, so that it can be safe and conducive to the long run.
Application Area
Polyethylene flame retardant masterbatch is strong and tough, with outstanding flame resistance, and is widely used in many fields. In construction projects, the outer sheath of wall panels, pipes, and cables depends on this material to prevent the risk of fire. The coating of cables and wires, due to the addition of flame retardant masterbatch, not only ensures its flexibility, but also increases its safety, and is widely used in the power and communication industry. Furniture manufacturing, such as office desks and chairs, storage cabinets, use this masterbatch in plastic molding to avoid fires. Transportation, such as the interior plastics of automobiles and rail vehicles, is also supplemented by this, so it has the function of preventing flames. The shell of household appliances, especially relying on flame retardant masterbatch, protects people and wealth. Protective accessories for industrial machinery, warehousing and logistics equipment can be seen in their applications. Therefore, polyethylene flame retardant masterbatch is widely used and plays an indispensable role in many industries.
Research & Development
The former polyethylene flame retardant masterbatch was needed by industry at that time. However, its performance is limited, and it is difficult to use it in high-end fields. So the group of talents came together, dedicated themselves to study, collected classics, introduced foreign flame retardant techniques, integrated Chinese and Western, and learned from others. After several years, repeated tests, selection of high-efficiency flame retardants and inorganic synergistic components, precise control of particle size distribution, and optimization of mixing process, a new type of flame retardant masterbatch was obtained. Its performance is stable, and it is easy to process. The flame retardant efficiency is significantly improved, and it has little impact on the performance of polyethylene substrates, far exceeding that of old products. This product is used for both wire and cable, and is suitable for construction facilities. It is well-known in the market. The R & D team is not complacent, exploring new formulas, striving for zero halogen and low smoke, taking into account environmental protection, keeping pace with the times, helping the country, and committed to technological innovation for long-term development.
Toxicity Research
The flame retardant masterbatch of polyethylene is newly made in this world to enhance the fire resistance of the product. However, the flame retardant ingredients it contains, such as bromide and phosphate esters, need to be studied in detail for fear of being harmful to humans, animals and the environment. According to the experiment, the masterbatch was taken at room temperature and pressure, extracted with solvent, analyzed its release, and then exposed to acute toxic mice to observe their temporary and accumulated reactions. There was no significant toxicity at first, and the normal liver and kidney functions of the blood were not different from the constant. However, when burned at high temperature, trace harmful gases escaped, such as carbon monoxide, hydrocyanic acid, etc. If exposed for a long time or inhaled in large doses, it can cause discomfort and dizziness. Therefore, the use of such masterbatch, in production and application, should be strictly controlled temperature and ventilation to prevent the accumulation of harmful gases. Adhering to process specifications may reduce its harm to the human body and the environment. However, the unfinished toxicological risks remain to be investigated in the future.
Future Prospects
Polyethylene flame retardant masterbatch, in recent years, its technology has become increasingly sophisticated, and it is very important to meet the needs of safety standards. Looking at material science today, nano-modification and green environmental protection have been gradually adopted, and the flame retardant efficiency has greatly increased. With innovative formulas, products can be widely used in fields such as construction, cables, and transportation. And the global safety awareness is becoming stronger, regulations are becoming more stringent, and the market potential is limitless. If intelligent manufacturing can be integrated in the future, automation and digital collaboration will be promoted, the production efficiency will be different. It is expected that the industry will participate in research and development in the future, and pay attention to environmental protection and sustainability, in order to empower polyethylene flame retardant masterbatch to be more perfect and create a new situation in the new era.
Where to Buy Polyethylene Fire Resistance Masterbatch in China?
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Whether you need industrial-grade quantities or specialized customizations, our team ensures reliability at every stage—from initial specification to post-delivery support.
As a leading Polyethylene Fire Resistance Masterbatch supplier, we deliver high-quality products across diverse grades to meet evolving needs, empowering global customers with safe, efficient, and compliant chemical solutions.
What are the main components and functions of Polyethylene Fire Resistance Masterbatch?
Polyethylene Fire Resistance Masterbatch is also a polyethylene flame retardant masterbatch. Its main ingredients are polyethylene carriers, which are used to carry flame retardant agents, supplemented by various flame retardant substances, such as aluminum hydroxide, magnesium hydroxide, bromine-based compounds, phosphorus-based compounds, etc. Or due to different applications, synergistic agents and dispersants are added to help each ingredient to be uniformly precipitated in polyethylene. To make it, it needs to be melted at high temperature and highly mixed, so that each agent and the carrier can be melted together before it can be shaped into particles, which is convenient for subsequent plastic processing.
The person it is used for is to improve the flame retardancy of polyethylene materials. Polyethylene is flammable by nature, and it spreads rapidly in case of fire. It is toxic to smoke and difficult to self-extinguish. If used alone, it often causes fire. This addition of flame retardant masterbatch, its main components can decompose and release inert gas during combustion, or decompose endothermally, reduce temperature, and delay combustion potential. Or form a dense carbon layer on the surface of the material to isolate oxygen, block the source of combustion support, and inhibit the spread of flame. Brominated components can capture free radicals and destroy the combustion chain reaction. When phosphorus-based substances melt and precipitate, they form a glassy film that covers the surface and can effectively isolate heat. Synergist agents such as antimony compounds can enhance the effect of the main flame retardant and make the reaction more thorough. The use of
dispersant, the auxiliary agent is evenly distributed between the carriers, so that all parts of the product have the same flame retardant effect, without the difference of density. The process used requires the accuracy of temperature and pressure to ensure that the composition does not dissolve and has the best performance. Made into masterbatch, it can be mixed into pure polyethylene as needed, molded by injection molding, extrusion and other processes, and is widely used in wire and cable, electronic devices, building boards and other fields. With this method, polyethylene can maintain its original flexibility, excellent flame retardancy, long-term durability, and is indispensable for safety.
The person it is used for is to improve the flame retardancy of polyethylene materials. Polyethylene is flammable by nature, and it spreads rapidly in case of fire. It is toxic to smoke and difficult to self-extinguish. If used alone, it often causes fire. This addition of flame retardant masterbatch, its main components can decompose and release inert gas during combustion, or decompose endothermally, reduce temperature, and delay combustion potential. Or form a dense carbon layer on the surface of the material to isolate oxygen, block the source of combustion support, and inhibit the spread of flame. Brominated components can capture free radicals and destroy the combustion chain reaction. When phosphorus-based substances melt and precipitate, they form a glassy film that covers the surface and can effectively isolate heat. Synergist agents such as antimony compounds can enhance the effect of the main flame retardant and make the reaction more thorough. The use of
dispersant, the auxiliary agent is evenly distributed between the carriers, so that all parts of the product have the same flame retardant effect, without the difference of density. The process used requires the accuracy of temperature and pressure to ensure that the composition does not dissolve and has the best performance. Made into masterbatch, it can be mixed into pure polyethylene as needed, molded by injection molding, extrusion and other processes, and is widely used in wire and cable, electronic devices, building boards and other fields. With this method, polyethylene can maintain its original flexibility, excellent flame retardancy, long-term durability, and is indispensable for safety.
How is Polyethylene Fire Resistance Masterbatch Dispersed in Polyethylene Materials?
Where polyethylene fire resistance masterbatch (Polyethylene Fire Resistance Masterbatch) is dispersed in polyethylene material, the first step and the second time is appropriate. The masterbatch is made of refractory and polyethylene, so its rationality is similar, and the self-energy is compatible with the original. If you want to achieve uniform dispersion, you must carefully follow the method step by step.
At the beginning, the masterbatch is suitable for the purpose of polyethylene resin, and the weight and type of refractory also match the finished product. Before mixing, first measure the original polyethylene and refractory masterbatch properly to calculate the proportion, so that the refractory effect is sufficient, but not the original performance.
In operation, either use high-quality melt mixing, or high-quality snails, add polyethylene to melt, and slowly add the refractory masterbatch to it. Mixing twice makes the masterbatch uniformly distributed in polyethylene. If the snail is damaged, it will be carefully dispersed at the same time due to its shear force. And in the appropriate temperature, the high-quality refractory will decompose, and the low-quality mixing will not work. The speed is also low, to prevent agglomeration or separation.
After mixing, cold-cutting begins. The granulation process is based on the re-aggregation of rapid-cooling and small refractory polyethylene, and the grain shape is convenient for processing. By injection molding, blow molding, extrusion and other methods, the finished product is completed, and the distribution of fire resistance and masterbatch is uniform and good.
And the dispersion of the refractory masterbatch helps the application of surface active dispersion. If it helps to cooperate, it can reduce the interfacial force, make the refractory particles slightly surrounded, and improve the dispersion in one step.
In terms of the dispersion of polyethylene refractory masterbatch, there is a way to combine the ratio, accuracy, shear, assist, and cold. Only by careful operation can we disperse and ensure that the refractory efficiency is not lost.
At the beginning, the masterbatch is suitable for the purpose of polyethylene resin, and the weight and type of refractory also match the finished product. Before mixing, first measure the original polyethylene and refractory masterbatch properly to calculate the proportion, so that the refractory effect is sufficient, but not the original performance.
In operation, either use high-quality melt mixing, or high-quality snails, add polyethylene to melt, and slowly add the refractory masterbatch to it. Mixing twice makes the masterbatch uniformly distributed in polyethylene. If the snail is damaged, it will be carefully dispersed at the same time due to its shear force. And in the appropriate temperature, the high-quality refractory will decompose, and the low-quality mixing will not work. The speed is also low, to prevent agglomeration or separation.
After mixing, cold-cutting begins. The granulation process is based on the re-aggregation of rapid-cooling and small refractory polyethylene, and the grain shape is convenient for processing. By injection molding, blow molding, extrusion and other methods, the finished product is completed, and the distribution of fire resistance and masterbatch is uniform and good.
And the dispersion of the refractory masterbatch helps the application of surface active dispersion. If it helps to cooperate, it can reduce the interfacial force, make the refractory particles slightly surrounded, and improve the dispersion in one step.
In terms of the dispersion of polyethylene refractory masterbatch, there is a way to combine the ratio, accuracy, shear, assist, and cold. Only by careful operation can we disperse and ensure that the refractory efficiency is not lost.
What is the proportion of Polyethylene Fire Resistance Masterbatch?
Polyethylene flame retardant masterbatch is a commonly used additive in plastic processing to improve the safety performance of polymers in flames. The amount of its dosage is closely related to the use of the product, the required flame retardant grade, and the particularity of the matrix resin. In this case, the addition ratio of flame retardant masterbatch varies from about 3% to 10%. If it is a general civilian product, such as wire coating, daily utensils, or needs to reach UL94 V-2 grade flame retardant, it is usually 3 to 5% of the five-point amount. To achieve higher flame retardant efficacy, such as UL94 V-0, or engineering materials, fire boards, and building materials, the dose should be appropriately increased to 8 to 10%.
However, there are also flexibility in this. The content of flame retardant active ingredients in the masterbatch is different. If high-concentration masterbatch is used, the amount required can be reduced, otherwise it should be selected according to its efficiency. In particular, it should be noted that if the amount of masterbatch is too large, it may affect the physical properties such as color, strength, and extension of the product. Therefore, the principle of appropriate treatment is to take into account the flame retardant needs without compromising the fundamental properties.
When operating, it is advisable to pre-check the compatibility and dispersion uniformity of the flame retardant masterbatch and the polyethylene substrate, and adjust the high and low proportions to prepare samples. It is verified by combustion experiments. The proportion used shall be subject to the measured effect. Today's process progress, there are different halogen and halogen-free flame retardant systems, and the performance of masterbatch is also slightly different. Halogen systems generally have strong flame retardant performance and low addition amount. Halogen-free green systems may require higher addition amount to achieve compliance.
Summarize the rationale, the proportion of polyethylene flame retardant masterbatch, when depending on product specifications, application fields, flame retardant requirements, masterbatch activity and substrate suitability, is roughly 3% to 10%. When making a formula decision, especially when testing, multi-consideration, careful consideration, so as to be clear and appropriate. It should not be limited to 10%, nor should it be added lightly. This is the way of process experience.
However, there are also flexibility in this. The content of flame retardant active ingredients in the masterbatch is different. If high-concentration masterbatch is used, the amount required can be reduced, otherwise it should be selected according to its efficiency. In particular, it should be noted that if the amount of masterbatch is too large, it may affect the physical properties such as color, strength, and extension of the product. Therefore, the principle of appropriate treatment is to take into account the flame retardant needs without compromising the fundamental properties.
When operating, it is advisable to pre-check the compatibility and dispersion uniformity of the flame retardant masterbatch and the polyethylene substrate, and adjust the high and low proportions to prepare samples. It is verified by combustion experiments. The proportion used shall be subject to the measured effect. Today's process progress, there are different halogen and halogen-free flame retardant systems, and the performance of masterbatch is also slightly different. Halogen systems generally have strong flame retardant performance and low addition amount. Halogen-free green systems may require higher addition amount to achieve compliance.
Summarize the rationale, the proportion of polyethylene flame retardant masterbatch, when depending on product specifications, application fields, flame retardant requirements, masterbatch activity and substrate suitability, is roughly 3% to 10%. When making a formula decision, especially when testing, multi-consideration, careful consideration, so as to be clear and appropriate. It should not be limited to 10%, nor should it be added lightly. This is the way of process experience.
How does Polyethylene Fire Resistance Masterbatch affect the physical properties of polyethylene products?
Polyethylene is a common polymer material, tough and tough, and many products are made. However, it is flammable, and it melts in case of fire, and the smoke is large and dripping, and the burn is endless. Today, there is a flame retardant masterbatch, which is combined with polyethylene, which can resist fire and is widely favored. It is a masterbatch, mixed with flame retardant substances, such as halogen compounds, expanded graphite, aluminum hydroxide, etc., which fuses into polyethylene with melting, giving it flame retardant energy, reducing combustion rate, and inhibiting smoke formation.
However, the combination of this masterbatch also affects the physical properties. First, the strength is slightly reduced. The cover flame retardant material and the polyethylene body, the interface compatibility or poor, if the dispersion is not uniform, the attractive force is weak, the overall structure is loose, resulting in tensile strength, tear strength slightly reduced. Second, the toughness is damaged. The masterbatch is mostly inorganic fillers or polymer additives, if aggregated between the matrix, can cause brittle fracture, so that the ductility and impact strength are reduced, especially the product is easy to crack. Third, the thermal stability may change. Flame retardants can absorb heat decomposition, absorb part of the heat to delay combustion, but this also makes the product in high temperature environment performance changes, softening temperature is reduced. Fourth, the surface gloss is damaged. If the masterbatch is not well dispersed, the polymer surface is not very uniform, resulting in the gloss of the product is not as good as before, and the appearance is slightly inferior to the glossiness of natural polyethylene.
However, modern technology is becoming more and more sophisticated, the finer the particle size of the flame retardant masterbatch, the more uniform the distribution, the interface modifier is applied, and the loss of its physical properties has been greatly alleviated. If the materials are well selected and the process is correct, the flame retardant, heat resistance and mechanical properties of the product can be checked and balanced. In short, polyethylene plus flame retardant masterbatch, although it slightly detracts from the physical beauty, can be replaced with safety, wider use, and the advantages outweigh the disadvantages.
However, the combination of this masterbatch also affects the physical properties. First, the strength is slightly reduced. The cover flame retardant material and the polyethylene body, the interface compatibility or poor, if the dispersion is not uniform, the attractive force is weak, the overall structure is loose, resulting in tensile strength, tear strength slightly reduced. Second, the toughness is damaged. The masterbatch is mostly inorganic fillers or polymer additives, if aggregated between the matrix, can cause brittle fracture, so that the ductility and impact strength are reduced, especially the product is easy to crack. Third, the thermal stability may change. Flame retardants can absorb heat decomposition, absorb part of the heat to delay combustion, but this also makes the product in high temperature environment performance changes, softening temperature is reduced. Fourth, the surface gloss is damaged. If the masterbatch is not well dispersed, the polymer surface is not very uniform, resulting in the gloss of the product is not as good as before, and the appearance is slightly inferior to the glossiness of natural polyethylene.
However, modern technology is becoming more and more sophisticated, the finer the particle size of the flame retardant masterbatch, the more uniform the distribution, the interface modifier is applied, and the loss of its physical properties has been greatly alleviated. If the materials are well selected and the process is correct, the flame retardant, heat resistance and mechanical properties of the product can be checked and balanced. In short, polyethylene plus flame retardant masterbatch, although it slightly detracts from the physical beauty, can be replaced with safety, wider use, and the advantages outweigh the disadvantages.
What flame retardant standards does Polyethylene Fire Resistance Masterbatch meet?
Polyethylene flame retardant masterbatch is used in modern polymer industry to increase the fire resistance of its materials, and is widely used in electronic appliances, building decoration, transportation and other fields. It is based on polyethylene resin, supplemented by high-efficiency flame retardant additives, and is melted and granulated at high temperature. The flame retardant standards it follows are formulated in accordance with national regulations and international authorities. The content is detailed and advanced in the industry.
First discuss the Chinese standard, GB 8624 "Classification of combustion performance of building materials and products", GB/T 2408 "Plastics, flammability test methods, oxygen index method", GB/T 5455 "Textiles, determination of combustion performance, flame spread method" are all commonly used by people. Its polyethylene flame retardant masterbatch has been identified to reach the grades of V-0, V-1, V-2, etc., especially V-0. It self-extinguishes when burning, and the droplets do not ignite cotton. This is an excellent product. The oxygen index value is often above 28%, indicating that it is refractory.
UL94 standard is commonly used in Europe and the United States, especially the authority of the global flame retardant evaluation of plastics. UL94 is divided into HB, V-2, V-1, V-0 grades, with V-0 as the most. It is instantly self-extinguishing when it breaks fire, and does not burn cotton when it burns. There are also EN 13501-1 European building materials combustion performance standards, B and C grades or above, which are called high flame retardant products. Germany DIN 4102, B1 grade is also a high standard.
Others such as ASTM E84 (American Society for Testing and Materials), CSA C22.2 (Canadian Standard), and IEC 60695 (International Electrotechnical Commission on Flame Test) are also global regulations for measuring flame retardant masterbatches. Through the above tests, polyethylene flame retardant masterbatch can enter the European, American, Asia-Pacific and other international markets.
In summary, polyethylene flame retardant masterbatch complies with a number of national and international flame retardant standards, such as UL94 V-0, GB 8624 B1 grade, EN 13501-1 B grade and even DIN 4102-B1. Its preparation method has excellent performance and is widely adopted by all industries. However, in practical applications, what standards it can meet still depends on the raw materials, addition ratio and application environment. The production process is cautious and the test is qualified to ensure the reliability and safety of the product.
First discuss the Chinese standard, GB 8624 "Classification of combustion performance of building materials and products", GB/T 2408 "Plastics, flammability test methods, oxygen index method", GB/T 5455 "Textiles, determination of combustion performance, flame spread method" are all commonly used by people. Its polyethylene flame retardant masterbatch has been identified to reach the grades of V-0, V-1, V-2, etc., especially V-0. It self-extinguishes when burning, and the droplets do not ignite cotton. This is an excellent product. The oxygen index value is often above 28%, indicating that it is refractory.
UL94 standard is commonly used in Europe and the United States, especially the authority of the global flame retardant evaluation of plastics. UL94 is divided into HB, V-2, V-1, V-0 grades, with V-0 as the most. It is instantly self-extinguishing when it breaks fire, and does not burn cotton when it burns. There are also EN 13501-1 European building materials combustion performance standards, B and C grades or above, which are called high flame retardant products. Germany DIN 4102, B1 grade is also a high standard.
Others such as ASTM E84 (American Society for Testing and Materials), CSA C22.2 (Canadian Standard), and IEC 60695 (International Electrotechnical Commission on Flame Test) are also global regulations for measuring flame retardant masterbatches. Through the above tests, polyethylene flame retardant masterbatch can enter the European, American, Asia-Pacific and other international markets.
In summary, polyethylene flame retardant masterbatch complies with a number of national and international flame retardant standards, such as UL94 V-0, GB 8624 B1 grade, EN 13501-1 B grade and even DIN 4102-B1. Its preparation method has excellent performance and is widely adopted by all industries. However, in practical applications, what standards it can meet still depends on the raw materials, addition ratio and application environment. The production process is cautious and the test is qualified to ensure the reliability and safety of the product.
