Red Phosphorus Masterbatch For Polypropylene

Red Phosphorus Masterbatch for Polypropylene

    Specifications
    HS Code 317288
    Flame Retardancy Level High
    Thermal Stability Good
    Dispersion In Polypropylene Excellent
    Mechanical Property Impact Minimal
    Chemical Resistance Good
    Color Red (due to red phosphorus)
    Odor Low
    Processing Temperature Range Compatible with PP processing temps
    Moisture Resistance Moderate
    Storage Stability Good

    As an accredited Red Phosphorus Masterbatch for Polypropylene factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Red Phosphorus Masterbatch for Polypropylene, 25 - kg bags for chemical packaging.
    Storage **Storage of Red Phosphorus Masterbatch for Polypropylene** Store the red phosphorus masterbatch for polypropylene in a cool, dry place. Keep it away from heat sources, direct sunlight, and moisture to prevent degradation. Ensure the storage area is well - ventilated. Store in tightly - sealed containers to avoid contact with air, which could potentially lead to oxidation and loss of its effectiveness in polypropylene applications.
    Shipping Red Phosphorus Masterbatch for Polypropylene is shipped in sealed, moisture - resistant containers. To prevent damage and ensure safety, it's transported under controlled conditions, adhering to chemical shipping regulations.
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    Red Phosphorus Masterbatch for Polypropylene Red Phosphorus Masterbatch for Polypropylene
    General Information
    Historical Development
    In the past, polypropylene was a frequently used material, but its flame retardant performance was insufficient, and it was vulnerable to fire. It is because of the wisdom of all workers to improve. At the beginning, halogens were used as additives, although they worked quickly, but they evaporated and were harmful, and the environment was poor and the human body was suffering. After the invention of red phosphorus masterbatch, new progress began. At the beginning, the process was rough, red phosphorus was not evenly distributed, and it was easy to cause oxidation and spontaneous combustion, and it was not widely used. After the gain of scientists, a new method was developed, and the resin was used as a carrier to wrap red phosphorus and isolate the air, which not only maintained the flame retardant effect but also reduced the poison. It was also matched with synergistic additives to greatly increase its stability. In recent years, the application of red phosphorus masterbatch in polypropylene has become more and more With technological advancements, production has surged, making it a powerful tool in the field of modern industrial flame retardancy.
    Product Overview
    This red phosphorus masterbatch is specially made for polypropylene. High-purity red phosphorus is used as the main material, supplemented by a specially selected carrier. It is extruded and scientifically dispersed at high temperature to form fine grains and uniform color. It can be uniformly mixed in polypropylene processing, giving it excellent flame retardant properties and effectively improving the safety level of products. This material has excellent stability, resistance to migration, hydrolysis, low smoke and halogen-free when burning, and is environmentally friendly. It is widely used in electronics, electrical appliances, automobiles and building materials and other fields. The process is simple and adaptable, reducing dust damage and improving production efficiency. It is actually the best auxiliary material for the safety and flame retardancy of polypropylene products, helping to improve the performance of products and expand the application prospect.
    Physical & Chemical Properties
    Red phosphorus masterbatch, specially designed for polypropylene, its appearance is red particles, fine and uniform. Sturdy and non-volatile odor, easy to uniformly distribute when mixed. Its weight is about the same as that of polypropylene, floating and sinking between water. Stable chemical properties, no spontaneous combustion at room temperature and pressure, insoluble in water and most organic solvents, but in case of strong oxidants or high temperature can slowly release phosphorus element, help polypropylene material flame retardant, flame retardant effect is outstanding. In case of fire does not explode, the gas generated when burning is extremely small. Resistant to light and moisture, not easy to decompose, stored in a dry and cool place, can ensure its excellent performance. Compatible with polypropylene, the shape does not change, does not affect the mechanical properties of the product. The particles are coated with adjuvants to prevent the oxidation and loss of phosphorus, so there is no problem of performance degradation in long-term storage, which is actually a good use of polymer materials for flame retardancy.
    Technical Specifications & Labeling
    Red phosphorus masterbatch, used for polypropylene material, is made of high-quality red phosphorus as the main body, and is compounded by highly dispersed carriers and additives. Appearance is dark red granular, uniform particle size, pure color and luster. Red phosphorus content of about 50%, good dispersion, both low precipitation, suitable for a variety of industrial processing technology. In terms of performance, it is extremely resistant to high temperature, decomposition temperature is higher than 300 degrees, hot and humid stability, special coating, moisture-proof performance is particularly excellent, and storage safety is greatly improved. Its density is about 1.3 grams per cubic centimeter, and the melt index is similar to that of the parent polypropylene, which is easy to mix. Packaging multi-purpose moisture-proof composite bags, each bag has a net weight of 25 kilograms. It needs to be stored in a cool and dry place to be far from the fire source. The identification details the production batch and execution standards for traceability and quality control purposes.
    Preparation Method
    Take polypropylene resin as the base, red phosphorus powder as the assistant, supplemented by dispersants, antioxidants, flame retardant co-agents, etc., first weigh the raw materials and combine them in proportion. In a high-temperature mixer, at a temperature of 170 to 200 degrees, mechanical stirring makes red phosphorus evenly distributed on the substrate. During operation, to prevent red phosphorus from generating phosphoric acid in case of wet oxygen, an inert gas needs to be introduced to protect the primary color. Then extrude and cool, cut into granules, which is the masterbatch. Among them, red phosphorus releases phosphorus free radicals when heated at the decomposition temperature of polypropylene, which produces synergistic catalysis with the polymer, traps free radicals, isolates oxygen, and promotes the formation of carbon layers. There is also a dispersant coated with red phosphorus to prevent its agglomeration and decomposition, so as to help uniformly suppress combustion. The obtained masterbatch has uniform particle size, convenient blending and good flame retardant effect.
    Chemical Reactions & Modifications
    Phosphorus is a five-group element, and red phosphorus is stable and non-flammable. However, its particles are small and large, easy to coalesce, and difficult to uniformly distribute in polymers. Based on polymer material polypropylene, mixed with red phosphorus masterbatch, through melt blending, red phosphorus can be closely combined with the matrix. Chemical reactions form an interface layer, isolating oxygen, and effectively improving flame retardancy. The red phosphorus masterbatch is modified and coated, and a resin coating is formed on the surface, which not only blocks moisture erosion, but also prevents migration and precipitation. Modified red phosphorus does not come into direct contact with polypropylene, avoiding its degradation, taking into account thermal stability and processability. Therefore, the composite material is safe and flame retardant, and can also maintain the physical properties of raw materials. It is suitable for automotive, electronic and other fields, taking into account environmental protection and efficiency.
    Synonyms & Product Names
    Red phosphorus masterbatch, also known as red phosphorus carrier, phosphorus flame retardant masterbatch, and red phosphorus additive, is one of the flame retardant materials for polypropylene. Sold in shops, or called Red Phosphorus Masterbatch, or labeled as RP masterbatch, also known as red phosphorus special masterbatch, red phosphorus concentrate. It is necessary for the flame retardancy of polymer PP products. Common synonyms include polypropylene flame retardant masterbatch, red phosphorus filled masterbatch, red phosphorus plastic additives, red phosphorus masterbatch, etc. The philistine is divided into various commodities due to its use, phosphorus content ratio, and processing adaptability, such as "polypropylene flame retardant special red phosphorus masterbatch" "high concentration RP masterbatch" "polypropylene modified red phosphorus carrier", etc., with different names and similar products. Therefore, it is necessary to distinguish various words, understand their meanings, and choose good ones to improve the flame retardancy of polypropylene products and meet the diverse needs of industrial products.
    Safety & Operational Standards
    All use of red phosphorus masterbatch, based on polypropylene, in the process, must comply with the principle of safe operation. Red phosphorus is flammable and explosive, and also has the property of slow-release phosphorus vapor. If it is not handled carefully, it will be harmful to the person and the machine. Therefore, its storage, retrieval, use and disposal should be in accordance with the operating procedures and cannot be neglected. Storage should be in a cool, ventilated and dark place, away from fires and high temperatures; its equipment is airtight and leak-free, and the label is eye-catching to prevent accidental mixing and indiscriminate taking. Clothing should be protective first, wearing gloves, masks and protective glasses to isolate phosphorus dust from invading the body; the operation field needs to be equipped with exhaust and fire alarm equipment, and emergency personnel must always check the equipment and monitor the surrounding gas. In case of transshipment and ingredients, the action should be light and not dramatic to prevent severe friction and impact; in case of spillage, clean up the residue first, and then roll it out with a damp cloth, and never sweep away the dust. In case of fire, put out with sand and dry powder, and disable water to prevent hydrolysis of raw phosphine. During processing, the temperature should be controlled at an appropriate level, and in case of pyrolysis, it should not exceed the rules, otherwise harmful gases will escape as a disaster. When you get off work, you must count the remaining materials and utensils, reflect on the fact that there may be residual phosphorus in the utensils, and leave the post after there is no omission. If the mother material is discarded, you must inform the professional disposal in accordance with the Dangerous Goods Act. Do not discard it at will, so as not to pollute the field or water source. Keep your original intention in mind This operation rule is cautious, not only to protect people and goods, but also to accumulate unswerving business.
    Application Area
    Red phosphorus masterbatch is an additive to polypropylene, which has a wide range of uses. It can be used in all appliances that need flame retardant. Cable assemblies, household appliance shells, automotive interiors, and building materials all rely on this material to increase its flame retardant properties. Red phosphorus masterbatch mixed with polypropylene, with a proper ratio, can make its products fire-resistant, non-flammable, stable and peaceful. New energy equipment, communication facilities, and office appliances are also commonly used. Its stability, not easy to precipitate, complex energy is compatible with many polypropylene materials, easy to operate in the production process, and the finished product has a stable color and luster, which does not hinder the appearance. The use of this masterbatch in many fields is due to its excellent flame retardancy and processing, which makes polypropylene products increasingly versatile and widely used in many fields of industry and civil use. It is an indispensable material for modern industries.
    Research & Development
    Red phosphorus masterbatch, the polypropylene material used, has been studied by a group of experts and strives for excellence. At the beginning, red phosphorus particles are collected, and the surface is carefully coated to make them uniformly blend with the carrier, which not only avoids volatilization, but also prevents precipitation. Then optimize the formula, identify its heat resistance and flame retardant suitability, overcome the compatibility problem, and obtain a material with both properties. Repeated tests, test its mechanics, thermal stability, rheological properties, especially environmental protection and safety, and do not touch the harmful atmosphere. The developers have dedicated themselves to exploring the dispersion process to improve the uniformity of red phosphorus distribution and inhibit the hidden danger of agglomeration. Finally, the efficient flame retardant masterbatch is obtained, which is suitable for injection molding, extrusion and other processes to expand the application territory of polypropylene. Today's innovative move introduces new ideas, highlights ingenuity, and helps the long-term progress of the material industry.
    Toxicity Research
    Red phosphorus masterbatch, specially prepared for flame prevention in polypropylene materials. Its properties are slightly soluble in water, stable under normal conditions, and can be detoxified in case of high temperature or strong oxidation. Try in vitro experiments to observe its effect on cell growth. Those with small concentrations rarely hurt vitality, but very high concentrations can cause apoptosis. After inhalation exposure to animals, a small amount is not special, and if exposed for too long, slight irritation of the respiratory tract is seen. The masterbatch is coated with red phosphorus in a polymer carrier, which greatly reduces free, and releases very little poison. After repeated tests, no teratogenicity, sensitization and obvious chronic toxicity were found. If the operation is inappropriate during combustion, phosphorane and other harmful gases must be ventilated with caution. Therefore, it is judged that this masterbatch is safe under conventional processes, but in case of high temperature or frequent exposure, strict protection is required to avoid its harm.
    Future Prospects
    Red phosphorus masterbatch, planted in polypropylene, not only bears the heavy responsibility of flame retardancy, but also has excellent material retention. When today's technology is changing with each passing day, the demand is becoming more and more diverse, and the application trend of red phosphorus masterbatch is becoming more and more broad. Its future development must rely on efficient and environmentally friendly policies to conform to the general trend of energy conservation and emission reduction. The new method is superimposed, and the preparation process is refined to make the particle size more uniform and dispersed more thoroughly. Therefore, the flame retardant performance of the finished polypropylene is more excellent without damaging its true color. It also takes into account safety and the environment, and is committed to reducing the escape of free phosphorus and reducing the hidden dangers to the human body and ecology. Such innovations will surely promote the great use of red phosphorus masterbatch in new energy, automotive, electronics, home appliances and other industries. With its promising future, it will lead the trend of flame retardant materials and promote the long-term development of green industries.
    Where to Buy Red Phosphorus Masterbatch for Polypropylene in China?
    As a trusted Red Phosphorus Masterbatch for Polypropylene manufacturer, we deliver: Factory-Direct Value: Competitive pricing with no middleman markups, tailored for bulk orders and project-scale requirements. Technical Excellence: Precision-engineered solutions backed by R&D expertise, from formulation to end-to-end delivery. Whether you need industrial-grade quantities or specialized customizations, our team ensures reliability at every stage—from initial specification to post-delivery support.
    Frequently Asked Questions

    As a leading Red Phosphorus Masterbatch for Polypropylene supplier, we deliver high-quality products across diverse grades to meet evolving needs, empowering global customers with safe, efficient, and compliant chemical solutions.

    What are the main uses of Red Phosphorus Masterbatch for Polypropylene?
    Red phosphorus masterbatch is made of red phosphorus as the main material, supplemented by polypropylene as the base, through polymer dispersion, embedding and granulation and other techniques to make stable and easy-to-use fire retardant additives. The rise of red phosphorus is due to its excellent flame retardant properties, but it is directly applied to polymer materials, which are easy to absorb moisture, oxidize, and even precipitate during processing, which damages physical properties. Therefore, scientific craftsmen then take it into the masterbatch and wrap it in a polymer resin to make its properties more stable and easy to store and process.
    Red phosphorus masterbatch is applied to polypropylene, mainly to give the raw material flame retardant properties. All kinds of electrical accessories, household appliances, or transportation parts, packaging films, all rely on its protection to prevent fires. The amount of red phosphorus masterbatch is very small, and it can reach the flame retardant level required by national standards. It does not affect the toughness, strength and processing performance of polypropylene. It is an excellent additive. During the processing process, the masterbatch is mixed with polypropylene raw materials in proportion, and then extruded, injection molded or blow molded to obtain a refractory finished product.
    Red phosphorus masterbatch has other advantages. First, red phosphorus is coated to inhibit its moisture absorption and volatility, and prolong the storage life. Second, it is evenly dispersed, so as not to form clumps or precipitate, and keeps the surface of the product smooth and beautiful. Third, it complies with environmental regulations, does not contain halogens, does not produce toxic gases, and adapts to the trend of green manufacturing. Since then, red phosphorus masterbatch has a wide range of applications, such as electronic shells, construction equipment, fiber products, automotive interiors, etc.
    In recent years, the combination of red phosphorus masterbatch and polypropylene has become a major technology in the field of flame retardant materials. It can not only improve the fire resistance level of products, but also take into account the advantages of environmental protection and economy. If technology is more extreme in the future, the use of red phosphorus masterbatch will become more and more extensive, and it will become an important pillar to protect industrial safety and environmental friendliness. From the perspective of use, the flame retardancy of red phosphorus masterbatch in polypropylene products plays a pivotal role.
    What is the addition ratio of Red Phosphorus Masterbatch for Polypropylene?
    Phosphorus is a chemical element with various colors and stable red phosphorus properties. It is difficult to spontaneously ignite at high temperatures and is widely used in flame retardant materials. Today, red phosphorus masterbatch is mixed into polypropylene to improve its flame retardant properties. Regarding the proportion of its addition, there is a definite rule, which depends on the industry experience and product requirements.
    Probably red phosphorus masterbatch is often obtained by melt blending carrier resin and red phosphorus particles. The content of red phosphorus in the masterbatch is usually between 10% and 50%, but the ratio of its incorporation into polypropylene raw materials needs to be weighed appropriately. If the product meets the flame retardant standard UL94 V-0 grade, it is recommended that the addition ratio of red phosphorus masterbatch is about 2% to 5% of the total material, which depends on the thickness of the product, the required flame retardant grade and the actual phosphorus content of the red phosphorus masterbatch. If the phosphorus content of the masterbatch is 30%, if the phosphorus content of the finished product needs to reach 1%, the masterbatch should be mixed with about 3.3%. If the thickness of the product is different, or the field of application requires higher flame retardancy, it can be slightly increased or decreased according to the actual demand. If the masterbatch carrier is not a polypropylene body, attention should also be paid to the compatibility between the masterbatch and the substrate.
    As for the use steps, the red phosphorus masterbatch must be uniformly mixed with polypropylene resin, and then processed by extrusion granulation, injection molding and other processes. Before adding, make sure that the red phosphorus masterbatch is dry and clean, and it is protected from moisture and oxidation. If there are other flame retardant additives or synergistic agents in the formula, it should be carefully compatible to avoid performance degradation. If the project needs, only to improve the basic flame retardant, the lower limit ratio can be removed. If it needs to meet high standards, the upper limit should be added. If there is more, there are disadvantages of increased cost and poor physical properties, and if there is less, the flame retardant efficiency is insufficient.
    Conclusion In conclusion, the addition ratio of red phosphorus masterbatch in polypropylene is usually 2% to 5%. To measure the real phosphorus content of the masterbatch and the use of the product, it can be adjusted as appropriate. Monitor the dispersion evenly during the process to ensure the flame retardant effect, and pay attention to safety and protection. Although red phosphorus is more stable than white phosphorus, it should not be high temperature and strong oxygen. In this way, the flame retardant performance of the product can be achieved to the ideal.
    What is the flame retardancy of Red Phosphorus Masterbatch for Polypropylene?
    Red phosphorus masterbatch is used in polypropylene, and its flame retardant properties are outstanding. Red phosphorus is an allotrope of phosphorus, which is extremely refractory and not easy to spontaneously ignite in case of fire. When burned, there is less smoke, resulting in phosphoric acid, which can form a dense phosphoric anhydride or polyphosphoric acid film on the surface of the polymer material. This film can effectively isolate air, curb heat conduction, and block the release of flammable gases, so it can greatly inhibit the spread of flame.
    Red phosphorus masterbatch is pre-coated with red phosphorus in an inert matrix, such as polyolefin resin, to improve its dispersibility and processing safety, avoid direct contact of red phosphorus with oxygen and moisture and spontaneous combustion or moisture absorption, and reduce the harm of dust flying. This technology carefully blends red phosphorus into the polypropylene matrix, which can be evenly distributed and does not affect the mechanical properties of the material. At the same time, red phosphorus does not contain halogen, and the combustion products are free of highly toxic gases, so it has a reputation for environmental protection.
    After the red phosphorus masterbatch is used as a flame retardant into polypropylene, the flame retardant grade of the material can reach UL94 V-0, and the LOI (limiting oxygen index) is greatly increased, usually more than 28%. During the action of flame, polypropylene generates flammable gas due to thermal cracking of the polymer chain, while red phosphorus decomposes to form halogenated and inorganic phosphoric acids, which promotes the carbonization of polypropylene, and the texture of the fabric does not cause excessive brittle cracking, and the flame retardant effect can be prolonged. This is different from chlorine-containing and bromine-containing flame retardants, and the
    However, the amount of red phosphorus masterbatch must be appropriate, usually depending on the heat resistance of the polypropylene matrix, the specific use and the required flame retardant grade, mostly between 5% and 10%. If the ratio is too high, it may affect the color and processing performance of the product. And red phosphorus is easy to react when it encounters strong acids and strong oxidants, so it must be sealed and dried away from high temperature open flames.
    All in all, the flame retardant of red phosphorus masterbatch in polypropylene is an efficient, environmentally friendly and long-lasting way, which can take into account safety and no harmful substances. It is very popular in the fields of electronics, electrical appliances, automotive parts and daily necessities, and is the best choice in flame retardant technology.
    How to store and transport Red Phosphorus Masterbatch for Polypropylene?
    Red phosphorus masterbatch is used in polypropylene. It is flammable and resistant to moisture. Its storage and transportation must pay attention to methods to complete its physical properties and prevent disasters.
    Storage should be in a cool and dry place with good ventilation and no direct sunlight. Do not approach fire sources and high temperatures to avoid deterioration. Fireworks should be strictly prohibited in the warehouse, and fire extinguishing equipment should be equipped, just in case. If conditions permit, it can be sealed in wooden barrels, steel drums or plastic bags, and wrapped in film-covered bags. It should be placed on the platform, and there must be gaps with walls and floors to prevent moisture from infiltrating. Red phosphorus masterbatch is afraid of moisture, and it is prone to spontaneous combustion in contact with water or high temperature. Therefore, it should be kept away from flammable, flammable and strong oxidants. Avoid being in the same room as acid, alkali and grease chemicals to prevent danger caused by chemical reactions. When storing, the condition of the masterbatch should be inspected regularly. If there is any damage and leakage, it must be properly handled immediately.
    Transportation must also be cautious. Before transportation, check the packaging for damage and ensure that the seal is intact. During loading and unloading, it should be handled with care to avoid severe vibration and friction to prevent packaging from cracking and masterbatch scattering. The transportation vehicle should be a closed compartment to prevent exposure to sun and rain. Do not mix with flammable, explosive and corrosive materials. In case of high temperature and bad weather on the way, protective measures should be taken to ensure safe arrival. Porters need to wear protective clothing, masks and gloves to avoid direct contact with the skin and respiratory tract of the masterbatch.
    Storage and transportation must abide by national and local regulations on the management of hazardous chemicals, and fill in the safety technical instructions attached for emergency disposal. In case of accidental leakage, collect it with inert absorbent materials first, do not wash it with water to avoid fire. All waste must be disposed of in accordance with regulations and should not be discarded in the environment at will. Adhere to the rules, the quality of red phosphorus masterbatch is as good as ever, and the polypropylene processing industry is worry-free.
    How does Red Phosphorus Masterbatch for Polypropylene affect the physical properties of the product?
    Red phosphorus masterbatch is used for polypropylene materials, mainly to improve its flame retardant properties. However, the introduction of red phosphorus into the body of polypropylene affects the physical properties of the product. Red phosphorus is a highly efficient flame retardant, and it often forms a masterbatch in the form of coating, which is convenient for dispersion and can also slow down the activity of phosphorus. However, the density of polypropylene is slightly increased after the addition of red phosphorus masterbatch, and the physical properties also change.
    Polypropylene is flexible and strong. If it is mixed with red phosphorus masterbatch, its mechanical properties may be slightly reduced. Because red phosphorus particles are distributed in the polypropylene matrix, the bonding between the polymer chains is disturbed. The tensile strength and flexural strength often decrease, and the elongation also decreases. However, if the red phosphorus masterbatch is evenly dispersed by modern technology, the adverse effect on the mechanical properties can be controlled in a small range. The impact resistance is also slightly reduced, especially when the red phosphorus content is higher. Or due to limited interfacial compatibility, the stress concentration is caused.
    In terms of thermal properties, the red phosphorus masterbatch can slightly increase the thermal decomposition temperature of the product. When red phosphorus encounters high temperature, phosphoric acid precipitates, forming a durable protective layer and reducing thermal oxidative attack. However, it has little effect on the thermal deformation temperature, and the heat resistance of the product is generally the same. The red phosphorus masterbatch has excellent flame retardant effect, which converts polypropylene from flammable to refractory, reduces the smoke density, and reduces the toxic gas during combustion. It is especially used in high-demand applications such as electrical enclosures, automotive parts, etc.
    When it comes to its processability, the influence of red phosphorus masterbatch on the plasticization and fluidity of polypropylene mostly increases or decreases with its content. A small amount of addition has a very light effect, and too much will increase the melt viscosity and easily cause uneven melting. In this regard, it is appropriate to work hard on the formula and process to make its rheology ideal.
    In a nutshell, red phosphorus masterbatch greatly increases the flame retardancy of polypropylene. Although there is a slight loss to its physical properties, it can be weighed against its benefits with a reasonable ratio and excellent dispersion. Use it appropriately to weigh the gains and losses to achieve a balance between safety and performance.