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What are the main uses of Melamine Resin Coated APP?
The APP of melamine resin coating is a treasure of modern craftsmanship, and it has a wide range of uses. Today, I will briefly describe its main points. Melamine resin, a high-grade polymer for chemical synthesis, has a strong texture, heat resistance and corrosion resistance, and can resist acid and alkali corrosion. APP, short for ammonium phosphate salt, is one of the flame retardant materials. Coating its surface with melamine resin, it has the benefits of both, and is used in a variety of industries to show endless wonders.
First seen in the field of building materials, the APP of coating is widely used in the surface of floors, wall panels, and furniture panels. Melamine resin film is smooth in color, elegant in texture, moisture-proof, anti-fouling, and wear-resistant, so it is transferred to indoor finishes, which are both beautiful and practical, suitable for various public places and home environments. Its heat resistance is excellent, and it is often used in high-temperature and humid places such as kitchen countertops. And its flame retardant properties are suitable for public buildings and transportation facilities to ensure the safety of people and property.
Secondly, the electronics industry also takes advantage of its advantages. The coated APP has excellent insulation performance and is used in the manufacture of insulating boards, circuit boards, shells, etc. Due to its aging resistance, oxidation resistance, and durability as new, it can prolong the life of the device and reduce the maintenance effort. And because of its strong chemical resistance, it is mostly the choice for the lining of chemical equipment and the coating of anti-corrosion containers.
The packaging industry also uses this material. Melamine resin is applied to the surface of cardboard and decorative paper, which can not only prevent moisture and mildew, but also increase its firmness and appearance. For food and pharmaceutical packaging, it is especially superior, which not only keeps it clean, but also inhibits the growth of bacteria. In addition, the production of transportation vehicles, ships, and aviation supplies also uses laminated APP to improve quality.
Looking at the above industries, the APP coated with melamine resin has many advantages such as flame retardancy, wear resistance, corrosion resistance, insulation, and aesthetics. It is one of the great advances in contemporary material science. Its function is far beyond that of traditional materials of yesteryear.
How is the fire resistance of Melamine Resin Coated APP?
Melamine Resin Coated APP is an ammonium phosphate salt coated with melamine resin, which is widely used in the field of fire protection today. Its properties are firm, high temperature resistance, and it decomposes non-combustible gases in case of fire, which can stop the spread of fire. The shell layer of melamine resin makes its surface dense, enhances its inertness, greatly reduces water solubility, and improves its stability. Its products are mixed with organic matter, and under high flame temperature, APP first releases phosphorus elements to generate phosphorus trioxide. When encountering carbonaceous materials, it promotes the formation of carbon, which interacts with melamine to form a porous expanded carbon layer, which is thick and strong and blocks oxygen. The flame is difficult to penetrate, so the delay engine is blocked, the combustion speed is significantly slowed down, and the emission of smoke and harmful gases is also reduced.
In a variety of tests, its oxygen index is as high as 30 or more, far exceeding that of conventional polymer materials. Even in the case of violent fire sources, the carbon layer can expand several times instantaneously, isolating high temperature from the invasion of the substrate, and preserving the integrity of the structure. Even in a high-humidity environment, the melamine coating can resist water erosion, inhibit the dissolution and loss of APP, and ensure its fire protection for a long time. Compared with pure APP and uncoated flame retardants, it has stronger stability, resistance to migration, aging resistance, and excellent adaptability.
It is shared with polymer materials, especially suitable for polyolefins, polyesters, etc., and has the advantages of low smoke, low toxicity, and green environmental protection. Building cables, rail vehicles, and building boards can be introduced as much as possible to enhance fire protection and ensure safety. Even if the fire is fierce, it is difficult to cause harm.
In summary, Melamine Resin Coated APP has outstanding fire protection performance, as well as thermal stability, hydrolysis resistance, and low migration. It is indeed the leader of high-performance fire protection materials. Its status in contemporary fire protection technology is becoming increasingly important, and its application is wide and effective.
What are the storage conditions for Melamine Resin Coated APP?
Melamine Resin Coated APP is actually one of the chemical agents with stable properties and wide range of uses. However, if its storage conditions are not observed, it is easy to damage its quality and weaken its function. The way of storage should be discussed in detail as follows:
1. Choose a well-ventilated place to avoid moisture erosion. If moisture invades, the substance is easy to agglomerate and its chemical properties may vary. It is the first priority to be dry. It should be stored in an environment with a relative humidity of not more than 50% to prevent mildew and change.
2. Keep away from open flames and heat sources. It may decompose in case of high temperature, generating harmful gases, and it is also afraid of igniting fire as a disaster. Therefore, it should be stored in a cool place, the temperature is preferably at room temperature, not higher than 30 degrees Celsius, especially avoid direct sunlight.
Third, it should be stored in a closed container. Choose a moisture-proof and corrosion-proof container and seal it properly so that fresh air and moisture cannot penetrate to prevent moisture absorption and agglomeration, or impurities and discoloration, to ensure that its pure essence remains unchanged. When storing and transporting, it should also be avoided to store with toxic, harmful and strong acids, strong alkalis and other substances to prevent chemical reactions.
Fourth, the management is orderly and the identification is clear. The storage office should be marked to indicate the name of the stored product, batch number and storage time, which is convenient for rotation. If it takes a long time, it is advisable to check its performance before using it. When handling and storing, it should also be handled smoothly and lightly to prevent impact, so as to avoid damage to the packaging and leakage of objects.
Fifth, properly prevent insect and mouse infestation, regularly inspect the warehouse, and dispose of it immediately if there is any abnormality, so as to ensure that the product is intact.
In short, Melamine Resin Coated APP storage needs to focus on the details, and strive to prevent moisture, heat, fire, and pollution. It is safe in its place and will not deteriorate. It can ensure its function and meet the needs of industry and commerce.
What are the precautions when using the Melamine Resin Coated APP?
Melamine Resin Coated APP, that is, melamine resin-coated ammonium polyphosphate, has different properties and is often white powder. It is applied to flame retardant materials and has endless uses. However, when applying it, it must be carefully reviewed to ensure its effectiveness. The following precautions are mentioned:
First of all, store it to avoid moisture and prevent moisture. Although the cover melamine resin has excellent coating properties, it is easy to cause deterioration of the coating layer due to excessive moisture, leakage of ammonium phosphate, and damage to performance. It should be placed in a dry and ventilated place, sealed storage, and should not be exposed to hot sun and corrosive gases. Secondly, when mixing, it should be uniform and do not stir in a hurry. If it is shared with organic resins, add it slowly to make it evenly distributed. Do not cause agglomeration due to improper stirring, which affects the flame retardant effect.
Also, the compatibility must be cautious. Melamine resin has limited acid and alkali resistance, and it is easy to decompose in case of strong acid and alkali, which affects its stability. If the prepared system contains free acid and alkali, it should be tested first to check its compatibility. The amount of addition should also be appropriate, neither too much, which will affect the mechanical and physical properties of the product, nor too little, which will damage its flame retardant effect. If used in combination with other additives, it is also necessary to pay attention to its chemical changes, so as not to cause adverse reactions.
During processing, the temperature should be moderate. High temperature is easy to crack the coating layer, which will reduce the performance. The processing temperature depends on the resin matrix, and it needs to be tested in advance to avoid loss of degree. The construction area should be clean and do not mix with sundries to prevent quality damage. If there is dust flying, it is advisable to wear masks and gloves to prevent inhalation and damage to human health.
After using containers and tools, they must be cleaned as soon as possible to prevent the residue from accumulating and breeding safety hazards. If it has not been used for a long time, it is advisable to regularly test its performance to confirm that its effect has not been reduced before continuing to use it. In case of abnormal changes, stop using it immediately to check the cause. It is necessary to be careful and strict. In this way, the function of Melamine Resin Coated APP can be perfected, and the product can last for a long time.
What are the advantages of Melamine Resin Coated APP compared to uncoated APP?
Ammonium polyphosphate (APP) is a commonly used inorganic flame retardant and is widely used in the field of polymer materials. However, exposed APP often has disadvantages such as poor dispersion, strong hygroscopicity, and poor compatibility with the matrix. Nowadays, APP coated with melamine-formaldehyde resin (Melamine Resin) has many advantages over those not coated.
First, coating can greatly improve the dispersion of APP. Bare APP is easy to agglomerate due to its large surface polarity, resulting in uneven distribution in the polymer substrate, which in turn affects the flame retardant effect. After being coated with resin, a dense film is formed on the surface, which not only effectively prevents the particles from agglomerating with each other, but also improves the uniformity in the matrix, which greatly increases the flame retardant efficiency.
Second, it can significantly reduce the hygroscopicity of APP. APP is hydrophilic by nature, and if the ambient humidity is slightly higher, it is easy to absorb water and agglomerate, which affects storage and use. If it is coated with melamine resin, the resin layer has good hydrophobicity and can isolate water contact, making it difficult to absorb moisture in humid environments, ensuring stable performance.
Third, improve the compatibility between APP and polymer matrix. The polarity of bare APP is very different from that of most organic resins, which is easy to cause interfacial delamination and damage the mechanical properties of materials. Coated with melamine resin, its surface polarity is moderate, which can not only combine with inorganic flame retardant particles, but also be well compatible with the organic matrix, so that the flame retardant and the resin can be combined more tightly, and the material properties are better.
Fourth, the coating layer can slow down the decomposition of APP under high temperature conditions, delay the release of catalytic effect, help form a denser carbon layer, and improve flame retardant efficiency. Melamine resin itself also has flame retardant properties, and works synergistically with APP to have both heat insulation and flame retardant effects.
In addition, melamine resin coating can also improve the appearance and feel of flame retardant products, reduce dust flying, and reduce the health hazards caused by particle exposure during production. In summary, Melamine Resin Coated APP is better in terms of dispersion, moisture absorption, compatibility, and flame retardancy than uncoated APP, which is a good strategy for improving the performance of polymer flame retardant materials.