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What process is required for the preparation of Triphenyl Phosphate TPP?
This material is made by using trichloroethyl phosphate and phenol as raw materials, placing them in an enameled reactor in a ratio of 1:3, and adding pyridine as a catalyst, the amount of which is 5% of the total raw materials. Heat it to 120 degrees, so that the two react to generate Triphenyl Phosphate TPP and hydrogen chloride, which is discharged through a condenser and absorbed by water, and the reaction continues for four hours. The process is like melting wax, and it needs to be stirred continuously to prevent local overheating and coking. Stop the fire when the reaction liquid becomes viscous. After cooling, white crystals are precipitated, filtered and washed, and recrystallized with ethanol to obtain TPP with a purity of 99%. This method is like polishing jade, and repeated polishing will produce a crystal product with white crystals and a melting point of 49 degrees.
What are the magical uses of Triphenyl Phosphate TPP in the plastics industry?
This product is a good flame retardant plasticizer. When added to polyvinyl chloride plastic, it can make the product reach UL94 V-0 flame retardancy, maintain softness, and not crack at minus ten degrees. In ABS resin, adding 15% can reduce the smoke density by 30% during combustion, and there is no dripping phenomenon. It has good compatibility with resin and is not easy to migrate, so there is no frost on the plastic surface and it remains smooth after long-term use. It is more environmentally friendly than brominated flame retardants and complies with the EU RoHS standard, so it is used in sensitive fields such as children's toys and electronic casings. Its flame retardant mechanism is gas phase flame retardant, capturing combustion free radicals and extinguishing the flame, which is a fire prevention tool for the plastic industry.
What are the characteristics of Triphenyl Phosphate TPP physical properties?
This product is a white crystalline powder, odorless and tasteless, with a melting point of 49 degrees. It is solid at room temperature and melts into liquid when heated to 50 degrees. It is insoluble in water, easily soluble in organic solvents such as benzene and acetone, and slightly soluble in ethanol. The density is about 1.21 g/cm3, the texture is fine, the fluidity is good, and it is easy to disperse when mixed with plastic powder. It has good thermal stability and does not decompose below 250 degrees, so it can be used for engineering plastics processed at high temperatures. Its refractive index is 1.552, and the plastic made has good light transmittance and does not affect the color of the product, so it is often used in transparent plastics.
What are the advantages of Triphenyl Phosphate TPP compared with other flame retardants?
Compared with Tributyl Phosphate TBP, Triphenyl Phosphate TPP has higher flame retardant efficiency, and the same effect can be achieved with 10% less addition. Compared with tricresyl phosphate, it has lower toxicity and higher LD50 value, and is suitable for packaging materials in contact with food. In polycarbonate, its compatibility is better than Triphenyl Phosphate TPP, it does not affect the mechanical properties of the material, and the impact strength is retained by more than 90%. It has low volatility, remains in the plastic for a long time, and the flame retardant effect does not decay, so it has a longer service life and is the first choice for long-term flame retardancy.
What precautions should be taken for storage and processing of Triphenyl Phosphate TPP?
This product needs to be stored in cardboard barrels lined with plastic bags, sealed and moisture-proof, and stored in a cool and dry warehouse at a temperature not exceeding 30 degrees to prevent caking. It needs to be heated and melted during processing, and the temperature should be controlled between 60 and 80 degrees, not exceeding 100 degrees, to prevent decomposition and discoloration. It should be stored separately from oxidants to prevent reactions. If it is accidentally damp and caked, it can be dried in an oven at 40 degrees. It can still be used after crushing without affecting performance. Its dust is slightly irritating, and a mask must be worn during operation to avoid inhalation. If you wear protective clothing to prevent contamination, you must be careful.