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What are the main application fields of Melamine Resin Coated Ammonium Polyphosphate?
Melamine Resin Coated Ammonium Polyphosphate is ammonium polyphosphate coated with melamine resin. Its stability, insoluble in water, delayed thermal decomposition, and excellent flame retardant effect. Its main application fields are as follows.
1. Among building materials, it is often used in gypsum board, thermal insulation board, carpet and other composite materials. In case of fire, phosphorus is released, forming a dense carbon layer, which can block heat transfer and oxygen penetration, thereby preventing the spread of fire and ensuring the peace of the house. Adding melamine coating can increase its moisture resistance and prolong the life of the material.
2. In the plastics and rubber industry, this material is compatible with a variety of polymers. It is suitable for thermoplastics such as polypropylene, polyethylene, EVA, etc., especially for wire and cable, auto parts, railway transportation facilities and other products. After application, the fire rating of the material can be significantly improved, and the color and mechanical properties of the material are not compromised. It has excellent craftsmanship and a wide range of categories.
3. Covers the preparation of coatings and binders, and is used as a high-efficiency halogen-free flame retardant. Coated on steel structures, wooden components, or applied to the surface of textiles, it can quickly expand into charcoal in case of fire, protecting the body. It is widely relied on by the engineering construction and furniture industries.
IV. Part of it is used as flame retardant additions to electronic and electrical equipment. Modern electronic products have very high requirements for materials, which require excellent insulation and high flame retardancy. Coated ammonium polyphosphate not only meets its needs, but also reduces the release of smoke and toxic gases.
V. It is used in the development of environmentally friendly new materials. Low toxicity, no pollution, and good recycling. It conforms to the general trend of green manufacturing and recycling. It is gradually respected in the field of green building and sustainable development.
Overall, Melamine Resin Coated Ammonium Polyphosphate is widely used in construction, plastics, coatings, binders, electronics, green materials and other important fields due to its unique flame retardant mechanism and excellent physical properties. It helps the progress of modern technology and ensures the safety of civil industry. It is an important wing of contemporary flame retardant materials.
How is the water resistance of Melamine Resin Coated Ammonium Polyphosphate?
Melamine Resin Coated Ammonium Polyphosphate is made of melamine resin as the coating material and wrapped in the outer layer of ammonium polyphosphate to improve its performance. The original ammonium polyphosphate is polar and soluble in water, which is easy to dissolve. If it is applied to flame retardant matters alone, crystals often precipitate in case of humid water vapor, which affects its long-term and stability. After being coated with melamine resin, its hydrophilicity is greatly reduced, forming a layer of dense and tough organic film, which blocks the invasion of water.
Melamine and formaldehyde in the coating layer combine, recombine and cross-link, resulting in a tight structure. Although external water is surrounded, it is difficult to penetrate the core of the particle, so it has obvious resistance to particle dissolution. According to modern experimental tests, when coated ammonium polyphosphate is soaked in water for a long time, its quality loss rate is much lower than that of uncoated products; it can also be exposed to alkaline or slightly acidic environments without physical concerns. Therefore, its water resistance is excellent, which is more than several times that of ordinary ammonium polyphosphate, and it can be called the stronger weatherability among flame retardant materials.
In addition, the melamine resin itself is heat-resistant and stable, and it is not easy to hydrolyze and decompose in room temperature and humid environment. In case of external solvents or temperature changes, the coating layer is intact, which can protect the ammonium phosphate body from dissolution and loss for a long time. Even in the special environment of high humidity and high temperature, the test results show that its water solubility and dissolution speed are far inferior to those without coating. It is widely used in high-performance flame retardant coatings, plastics and fiber materials, which are conducive to its durability, flame retardancy and safety functions.
To sum up, the water resistance of Melamine Resin Coated Ammonium Polyphosphate depends on the sealing protection of the outer melamine resin film, so that it can maintain a stable form and insoluble in variable environments. Its superior nature is one of the great benefits for improving the tolerance of chemical materials.
What are the advantages of Melamine Resin Coated Ammonium Polyphosphate over common ammonium phosphate?
Melamine Resin Coated Ammonium Polyphosphate has obvious advantages compared with ordinary ammonium phosphate salts. First, ordinary ammonium phosphate salts are more active in nature, easily affected by moisture, easily soluble in water, stored for a long time, easy to agglomerate and deteriorate, and reduce utility consumption. If coated with melamine resin, a dense film layer is formed on the body surface, which can significantly block the intrusion of moisture and atmosphere, and greatly increase its moisture resistance; if it does not agglomerate in case of moisture, it is easy to transport and store.
Second, when ordinary ammonium phosphate is at high temperature, it decomposes rapidly and generates gas, making it difficult to play the role of heat insulation and flame retardancy for a long time. If coated with melamine resin, the decomposition temperature can be increased, and the phosphorus release in the flame is slow, which is conducive to preventing the decomposition of combustible materials and significantly enhancing the retardation effect. When it is at high heat, the outer layer can be carbonized to form a dense carbon layer, which effectively blocks oxygen and heat, inhibits the spread of fire, and increases its flame retardancy.
Third, this coating technology can improve the dispersion of ammonium phosphate in polymer materials. Ammonium phosphate is often filled in resins, plastics, coatings, etc., which are prone to precipitation or agglomeration due to large particle size, and the performance is insufficient. After being coated with melamine resin, the surface energy decreases, and it is easy to distribute evenly on the substrate. The compatibility with the substrate is enhanced, and the material properties are improved. The product has a smooth appearance, stable performance, and does not produce white fog or precipitation.
Fourth, melamine resin has chemical resistance and high stability. After coating, the acid and alkali resistance of ammonium phosphate is also enhanced. The chemical properties are long-lasting, and the application field is greatly expanded. It is not afraid of slight acid and alkali erosion to meet the needs of special working conditions.
Fifth, this coating layer helps to reduce dust escape, avoid harm to human body inhalation during operation, and also reduce environmental pollution, in line with the contemporary concept of green environmental protection.
In summary, Melamine Resin Coated Ammonium Polyphosphate is better than ordinary ammonium phosphate in terms of moisture resistance, flame retardancy, dispersion, stability and environmental protection. It is used in high-performance flame retardant materials to demonstrate its value.
How much is Melamine Resin Coated Ammonium Polyphosphate?
Melamine Resin Coated Ammonium Polyphosphate is a multi-ammonium polyphosphate coated with melamine resin, which is often used for fire modification of polymer materials. The dosage depends on the nature of the substrate and the expected flame retardant grade.
In organic substrates such as plastics or resins, if you want to meet high-grade flame retardant requirements such as UL-94 V0, it is often necessary to compound with an intumescent flame retardant system. Melamine Resin Coated Ammonium Polyphosphate is the main flame retardant, supplemented by carbon sources (such as pentaerythritol) and gas sources (such as melamine). The determination of the dosage depends on the compatibility and dispersion of each component. Of course, ammonium polyphosphate itself has excellent flame retardant performance, but when it is not coated with resin, its hygroscopicity is too heavy, which affects the performance of the product. Coated with melamine resin, the moisture sensitivity is greatly reduced, and the compatibility is increased. This is suitable for use.
Its actual addition amount often varies with the substrate. If between polypropylene, polyethylene or epoxy resins, the addition ratio of Melamine Resin Coated Ammonium Polyphosphate is mostly between 15 and 30% of the mass fraction of the matrix. If you want to achieve a good flame retardant effect without compromising other physical properties, it is often appropriate to use about 18 to 25 mass fractions. If the addition amount is too small, it is difficult to form a dense carbon layer and cannot effectively block combustion. Too much can easily affect the mechanical, processing rheology and other properties of the product.
When applying, it is necessary to consider the particle size distribution and the configuration of dispersion aids. If the heterogeneous distribution or the agglomeration is not solved, the flame retardant effect will be difficult to achieve. And it must be compatible with other flame retardants and additives used in the system to coordinate the synergistic flame retardant effect between the components. Those who often have experience, according to the specific formula of the small test, and then modify the optimum content. Even in the same matrix, due to the different process conditions and final application requirements, the proportion used also has room for fine-tuning.
The consideration of the dosage of Melamine Resin Coated Ammonium Polyphosphate focuses on balancing flame retardancy, physical properties and economy. It should be determined carefully according to the material conditions and cannot be generalized.
What are the precautions for storage and transportation of Melamine Resin Coated Ammonium Polyphosphate?
Melamine Resin Coated Ammonium Polyphosphate is a chemical product with fire resistance and flame retardant use. Its properties are stable, but the storage and transportation system is the most rigorous. It is described in detail below:
It is suitable to store in a cool and dry place, away from direct sunlight, and not subject to rain and humidity. The warehouse is well ventilated and the temperature should be constant. Do not avoid hot places. The surrounding walls are firm and the ground is flat to prevent leakage and penetration. The stacking is moderate, and the height should not exceed the limit. Keep a gap from the wall to facilitate ventilation. Do not store with flammable, explosive, and strong acids and alkalis, and keep away from dangerous substances such as fire source electric heating to prevent chemical reactions.
Its packaging is mostly sealed with plastic woven bags, composite bags, and barrels. Before storage, check that the seal is intact, and the identification is clear, indicating the product name, batch, weight, production date and safety warning. When loading and unloading, it should be handled lightly, and sharp weapons should not be used. You can't drag it with force to prevent the bag from spilling out. In case of damage, it must be sealed and repaired in time to avoid dust escape. In case of moisture, the efficiency will be damaged, and it should be kept dry.
When transporting, choose a special vehicle, and the compartment should be covered with a canopy to protect it from rain and sun. Be careful to avoid heavy pressure and severe shocks during driving. Do not share it with food, feed, drinks and other daily necessities. Unloading actions should be gentle, the most important thing is to be safe, and beware of falling. Always keep emergency tools with the car. If they are scattered, collect them immediately and beware of environmental pollution.
Staff are required to wear protective equipment such as masks and gloves to prevent dust inhalation and skin contact. After handling, clean your hands thoroughly and abstain from smoking and drinking.
Comply with the norms of various laws and regulations, strictly abide by regulations, be vigilant against negligence, and keep their quality safe and safe.