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What are the main ingredients of Polyester Flame Retardant?
Polyester flame retardants are actually important for ensuring safety in synthetic fibers. Its body is polyethylene terephthalate, referred to as "polyester", which is formed by the condensation reaction of terephthalic acid and ethylene glycol. However, pure polyester is flammable when burned in a hot fire and has no self-extinguishing ability. In order to prevent fires, many flame retardants are often melted in it.
Flame retardants are divided into two categories: one is the additive type, which is after the polyester fiber is formed, phosphorus, bromine, nitrogen and other compounds are doped in it, such as antimony trioxide, decabromodiphenyl ether, phosphate, aluminum hydroxide and so on. Its function is to suppress spontaneous combustion of flames, delay the combustion speed, and can precipitate gases that inhibit free radicals at high temperatures, making the flame state sluggish. The second is the reaction type, that is, at the beginning of the synthesis of polyester molecules, the flame retardant monomer is copolymerized in it. Nowadays, common phosphorus flame retardant monomers, such as pentaerythritol diphenyl phosphate, 2-hydroxyethyl phosphite, etc., are integrated into the polyester backbone to make the whole modified uniformly, and the flame retardancy lasts for a long time.
And polyester flame retardant fibers are prepared at the time of preparation, or phosphorus-containing and nitrogen-containing structures are introduced into the polymer skeleton, whereby they can form a carbonized layer on the surface during combustion to isolate air, isolate from fire, and contain extinguishment. Or add a trace amount of organohalogen agent to destroy the flame chain reaction by borrowing the characteristics of halogen elements.
In this process, carefully select the type and dosage of flame retardants, in order to take into account the comfort of taking, the physical properties are not damaged, and the national standard flame retardant grade. To sum up the main points, the main components of polyester flame retardant fibers are the parent of terephthalic acid and ethylene glycol, as well as various flame retardant compounds such as phosphorus, nitrogen, and bromine introduced by addition or copolymerization. The principle is to endow the fibers with flame retardant properties, which not only meets the requirements of the textile industry, but also protects the person from fire damage, which is actually needed for today's textile materials.
How effective is Polyester Flame Retardant?
Polyester, one of the synthetic fibers, has a tough texture, wear resistance, and is widely used in clothing, home furnishing, and industrial fields. However, its nature is flammable in case of fire, and there is a lot of smoke and molten dripping during incineration, which breeds hidden dangers and is difficult to be directly used in occasions that require flame retardancy. Therefore, in later generations, flame retardants are applied to make it flame retardant, making it "Flame Retardant Polyester".
In today's flame retardant polyester, there are various production methods, or in the early stage of polymerization, flame retardant monomers containing phosphorus, bromine, or nitrogen are mixed into the main chain, or after spinning and forming, flame retardant is coated on the surface of the fiber. Its effect is to delay the combustion speed, slow down the expansion of the flame, generate a carbon layer in case of fire, isolate heat sources, and inhibit the escape of flammable gases. The flame retardant polyester has a high ignition point, self-extinguishing away from the fire, and there is no risk of a lot of dripping during combustion, which greatly improves safety. Even if the flame is hot, it can self-extinguish, making it difficult to spread to other objects, which is much better than conventional polyester fibers.
However, its flame retardant effect is still restricted by many factors, such as the type and content of flame retardants, the fine structure of the fiber, and the way of subsequent processing. If the flame retardant is evenly distributed and firmly combined, a lasting fire retardant effect can be obtained. If it is only coated on the surface, it is easy to lose after long-term use, and the flame retardant performance Qualified flame retardant polyester, tested in accordance with relevant standards, can mostly meet the requirements of "self-extinguishing away from fire and not spreading". It is used in curtains, carpets, clothing, seats, etc. When attacked by flames or sparks, it can also effectively block the occurrence of disasters.
Looking at its properties, flame retardant polyester is both tough and fireproof, and non-toxic and less smoke. It is environmentally friendly and safe, and is relied on by the modern textile and construction fields. However, the manufacturing cost is slightly higher, careless disposal may also have a slight impact on the environment. However, in terms of its overall benefits, it is actually the best material for improving safety.
Does Polyester Flame Retardant have an environmental impact?
Polyester flame retardants are commonly used materials in today's fabrics. It is necessary to prevent fire, and chemical methods are applied to make it difficult to burn in case of flame. Although the surface is conducive to safety, it may not be harmless to heaven and earth plants and trees. During the process of making it, halogens, phosphorus and other agents are used to make the fibers flame retardant. The agent penetrates the fibers, or soaks them in a solution, or incorporates them into the material by copolymerization, and has a flame retardant effect immediately after leaving the factory.
Its advantages are that when burned in case of fire, it can delay the burning speed, slow down the smoke poison, and help people escape. Its disadvantages are also that chemical residues are found in soil and water, which are difficult to degrade over the years and damage life. Polyester flame retardant materials are abandoned in the wild, eroded by wind and rain, and the agent seeps into the fields. Fish, insects, plants and trees may be injured. Burning them releases toxic gases, or dioxins, or halogen soot, drifting air, and accumulates in humans and animals. Although cloth is safe, the environment is often dangerous.
And flame retardants are widely used, and waste fibers are beneficial. It is difficult to recycle, difficult to separate, and a large amount of waste accumulates, which contributes to the burden on the environment. Not only that, flame retardant polyester textiles are harmful to water birds, or insects and ants. Flame retardants will also flow from rivers to the ocean, and marine animals will swallow them, gradually involving giant whales by microorganisms. Humans eat seafood, and over time, they will inevitably ingest residues, which will damage their health.
In short, although polyester flame retardant solves the problem of burning eyebrows, it has real drawbacks to the ecology of all things. If you want the best of both worlds, Keith can improve the material, take it from nature, and discard toxic flame retardants. Or promote efficient recycling, slow down the amount of waste, and revive the principle of circulation. Practice the art of chemistry cautiously, always afraid of invisible disasters, which is the way of a wise man to love things.
Which Polyester Flame Retardant is suitable for?
Polyester, a chemical refined substance, is made by mixing polyols and dibasic acids through condensation and polymerization. It is widely used in the fields of fibers, films, engineering plastics, coatings, electrical components, and household utensils. However, there are many disasters in the world, especially fires. Therefore, considering its safety, a method of flame retardant was invented, which is called "Polyester Flame Retardant", that is, polyester flame retardant.
This agent has a wide variety, including additive and reactive types. Or directly mixed with polyester resin, or involved in molecular structure. Its effect is to inhibit the combustion of polyester under high temperature and open flame, delay the spread of fire, reduce smoke poisoning, and ensure the safety of humans and animals. Therefore, all kinds of polyester-based products, those who need to prevent fire, must not use this agent.
Fiber is the bulk of polyester applications. Such as shirts, skirt pleats, curtains, carpets, sheets, quilt covers for clothing, finishes for carriages, and laying out of theater seats, made of polyester fibers. People are often close to the source of fire, and the hidden dangers are difficult to eliminate. If there is no flame retardant, it is easy to burn in case of fire, which endangers lives. Therefore, flame retardants are mixed with the mother liquid of spinning to make flame retardant fibers. Garments and cloth accessories can meet flame protection standards and are especially valuable for use in public places.
Engineering plastics are also mostly made of polyester, such as polyethylene terephthalate (PET) and polybutylene terephthalate (PBT), which are used in electronic, automotive, and mechanical parts. However, where the lines are densely covered and energy flows, the fire starts at the beginning and spreads very quickly. After adding flame retardants, it can make it easy to extinguish and protect its safety.
Polyester film is used for capacitors, insulating films, and packaging. Its flame retardant is especially important. A little negligence may cause a short circuit or even a fire. The design of flame retardants can keep the performance of the film intact and increase the protection.
Another example is adhesives, coatings, and composite materials, which are used in buildings, ships, and rail transit. All take fire prevention as the general plan. The choice of polyester flame retardants depends on the use, and it can be safe for a long time.
In summary, all products under the name of polyester should use this flame retardant technology if they need to stop fire. Flame retardant polyester is conducive to safety and benefits all industries. It is necessary to select good recipes and scientific applications. It is also the key to social security.
How to use Polyester Flame Retardant?
Polyester Flame Retardant is a polyester flame retardant, which is commonly used in modern technology to prevent textiles from being burned. Its usage is more appropriate, and its main points are described here.
At first, there are two methods: additive type and reactive type. The additive type means that when the polyester fiber is prepared, the flame retardant is mixed with the raw material to make it uniformly dissolved, and then melted and spun to form a fiber with its own flame retardancy. The amount of addition depends on the purpose of the product, or light fire-resistant clothing, which can be reduced, or heavy fire-resistant industrial fabrics, which should be increased. When adding, it is necessary to carefully check and mix evenly, so as not to hinder the color of the finished product and damage the quality.
Reactive type, the flame retardant is mixed in the polyester chemical reaction, so that it is closely combined with the molecular structure of the polyester. After that, the nature of the fiber has changed, and it has a long-term flame retardant effect, which is not easy to fail due to washing and friction. When choosing flame retardants, it is necessary to take into account their compatibility, do not block the reaction, or the product is toxic, so as to ensure the safety of the product.
After the spinning is completed, the fabric is made. If you want to further strengthen the flame retardant force, it is feasible to finish it later. Take an appropriate amount of flame retardant auxiliary agent, mix it with water, soak the fabric, and make the liquid penetrate the gap of the fiber. Then dry and shape, so that the flame retardant firmly adheres to the This method is simple and efficient, but the washable resistance is inferior to the first two. It is suitable for decorative materials or short-term applications.
When using flame retardants, it is necessary to avoid contamination by other compounds, and the operation place should be ventilated. Today's flame retardants are more stable, but some of their ingredients are still lightly toxic. The operator is in front of the gloves to prevent touching the mouth and nose. The finished product should be tested for flame retardant performance, and only those who meet the specifications can be used.
In general, there are three ways to use polyester flame retardants: one is to mix raw materials, the other is to chemically chime, and the third is to immerse the finished product. Each has its own trade-offs, which are expensive and With the advance of chemical technology in the new era, the flame retardant benefits of polyester are becoming more and more obvious. Only by using it rationally can it be used to benefit people's livelihood and ensure safety.